Replacing Bushings in PanHard Rod..
#1
Replacing Bushings in PanHard Rod..
As I go thru the bushings on the D1, I'm going to do a little tutorial on each one.. What made it easy and what made it hard..
First of all, I wouldn't wish this job on anyone without a press... I got the 20 ton one from Harbor Freight on sale for $199.00 less 20% so $159.00 Well worth the price based on what you'd pay to have the job done...
Just not gonna happen without one...If you don't have a press. Buy one or take the pieces somewhere to get the bushings pressed out...
You might press out the middle part and then thread a hacksaw thru the hole and saw the outside of the bushings thru in about four places.. Then you could probaby drive the shell out with a hammer and chisel... But Dayem !
Step 1: Remove PanHard Rod.. Not too difficult.. Two 22mm Bolts and nuts.. Probably the easiest part..
Step 2: Clean all the years of gunk off of it.. I used a wire brush Then some WD-40 and a towel.
Step 3: Press out the old bushings.. Easier said than done.. One came out with a big pop and not too much difficulty. The other wouldn't budge..
Step 4: Press out the center and as much of the rubber of the old bushing as you can.. This wasn't too difficult..
Step 5: Take a cold chisel and a big *** hammer and go around the protruding part of the old bushing pushing it towards the center. This breaks the outer part of the bushing somewhat loose as well..
Step 6: Now the remains of the bushing will press out..
Step 7: Clean the holes and apply some grease to lube the new bushing.
Step 8: Press the new bushings into place.. They protrude about 1/32" on either side.. Center it up as best as you can..This went pretty easily with the press..
Step 9: Reinstall PanHard Rod.. Two 22mm Bolts and nuts..
You're done...
I'll remember to take pictures as I do the remainder of the bushings over then next couple of weeks..
On these rubber/steel bushings you could also drill out all the rubber and get the center out.. Then collapse the shell with a hammer and chisel and maybe drive it out with a good hammer that way... But Dayem !
Took me about an hour start to finish.. And, For the record. The old bushings were not bad...
John
First of all, I wouldn't wish this job on anyone without a press... I got the 20 ton one from Harbor Freight on sale for $199.00 less 20% so $159.00 Well worth the price based on what you'd pay to have the job done...
Just not gonna happen without one...If you don't have a press. Buy one or take the pieces somewhere to get the bushings pressed out...
You might press out the middle part and then thread a hacksaw thru the hole and saw the outside of the bushings thru in about four places.. Then you could probaby drive the shell out with a hammer and chisel... But Dayem !
Step 1: Remove PanHard Rod.. Not too difficult.. Two 22mm Bolts and nuts.. Probably the easiest part..
Step 2: Clean all the years of gunk off of it.. I used a wire brush Then some WD-40 and a towel.
Step 3: Press out the old bushings.. Easier said than done.. One came out with a big pop and not too much difficulty. The other wouldn't budge..
Step 4: Press out the center and as much of the rubber of the old bushing as you can.. This wasn't too difficult..
Step 5: Take a cold chisel and a big *** hammer and go around the protruding part of the old bushing pushing it towards the center. This breaks the outer part of the bushing somewhat loose as well..
Step 6: Now the remains of the bushing will press out..
Step 7: Clean the holes and apply some grease to lube the new bushing.
Step 8: Press the new bushings into place.. They protrude about 1/32" on either side.. Center it up as best as you can..This went pretty easily with the press..
Step 9: Reinstall PanHard Rod.. Two 22mm Bolts and nuts..
You're done...
I'll remember to take pictures as I do the remainder of the bushings over then next couple of weeks..
On these rubber/steel bushings you could also drill out all the rubber and get the center out.. Then collapse the shell with a hammer and chisel and maybe drive it out with a good hammer that way... But Dayem !
Took me about an hour start to finish.. And, For the record. The old bushings were not bad...
John
Last edited by JPSpen; 10-14-2012 at 06:13 PM.
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