Sunroof Leak/Water Ingress
#1
Sunroof Leak/Water Ingress
I have a 2005 LR3. The hose that drains from the sunroof is disconnected on the front right hand side. I used the technical bulletin attached an need help with number 5.
1. Turn the wheels to the fully left lock position.
NOTE: GTR lookup sequence is as follows:
GTR Home > NAS > Service Information/ LA LR3/2006> Workshop Manuals > Discovery 3/LR3
2005 Workshop Manual > Bookmark "Body and Paint/Body and Paint/501-08 Exterior Trim and
Ornamentation" > Link "Fender moulding (76.43.54)"
2. Refer to GTR Workshop Manual Section 76.43.54 and partially
release the left-hand front fender molding.
3. Partially release the left-hand front wheel arch lining, to gain
access to the roof opening panel drain tube. (Figure 7)
4. Verify that the drain tube is protruding through the hole in the
body.
5. If the drain tube is not protruding perform the following:
NOTE: GTR lookup sequence is as follows:
GTR Home > NAS > Service Information/ LA LR3/2006>
Workshop Manuals > Discovery 3/LR3 Workshop Manual >
Bookmark "Electrical Distribution/418-00" > Link "Central Junction Box (CJB) (86.70.56)"
• Refer to GTR Workshop Manual Section 86.70.56 and remove the CJB to gain access to the
sunroof panel drain tube.
• Connect and secure the drain tube through the hole in the body.
• Check the valve of the roof opening panel drain tube can be fully opened. (Figure 5)
• If the valve can not be opened, cut as required to permit full opening. (Figure 5)
1. Turn the wheels to the fully left lock position.
NOTE: GTR lookup sequence is as follows:
GTR Home > NAS > Service Information/ LA LR3/2006> Workshop Manuals > Discovery 3/LR3
2005 Workshop Manual > Bookmark "Body and Paint/Body and Paint/501-08 Exterior Trim and
Ornamentation" > Link "Fender moulding (76.43.54)"
2. Refer to GTR Workshop Manual Section 76.43.54 and partially
release the left-hand front fender molding.
3. Partially release the left-hand front wheel arch lining, to gain
access to the roof opening panel drain tube. (Figure 7)
4. Verify that the drain tube is protruding through the hole in the
body.
5. If the drain tube is not protruding perform the following:
NOTE: GTR lookup sequence is as follows:
GTR Home > NAS > Service Information/ LA LR3/2006>
Workshop Manuals > Discovery 3/LR3 Workshop Manual >
Bookmark "Electrical Distribution/418-00" > Link "Central Junction Box (CJB) (86.70.56)"
• Refer to GTR Workshop Manual Section 86.70.56 and remove the CJB to gain access to the
sunroof panel drain tube.
• Connect and secure the drain tube through the hole in the body.
• Check the valve of the roof opening panel drain tube can be fully opened. (Figure 5)
• If the valve can not be opened, cut as required to permit full opening. (Figure 5)
#2
#5
#6
ok think I got this fixed
open sunroof
pull door weatherstrip on side with wet floor, pull kick panel
remove a pillar / airbag cover, pop off the plastic tab that says airbag it hides a torx bolt then the panel lifts off, you can now see the bag, wiring, and drain tube , be sure tube and wiring is in the proper clips mine was not
pour water in the front tray part look for water to come out of the a pillar onto your floor or properly draining outside at bottom front of door
if it comes pouring down inside drain is clogged.
pull sunvisor
rest of the door weatherstrip for both doors this side
and b pillar covers
both door grab handles on that side in ceiling
gently pull down headliner, this will give just enough access to reach in and remove drain
blow out tube with compressed air, reattach, pour water in the sunroof it should now drain onto ground, if so reassemble
if you have the pass side down while in there take the proper size E torx and retighten the keyless remote receiver 2 bolts, it is in the ceiling pass side just in front of the 2nd sunroof, these bolts ground the unit to the roof for antennae reception and are known to come loose and cause remote issues per my dealer tech friend, water in the pass kick can also cause issues
open sunroof
pull door weatherstrip on side with wet floor, pull kick panel
remove a pillar / airbag cover, pop off the plastic tab that says airbag it hides a torx bolt then the panel lifts off, you can now see the bag, wiring, and drain tube , be sure tube and wiring is in the proper clips mine was not
pour water in the front tray part look for water to come out of the a pillar onto your floor or properly draining outside at bottom front of door
if it comes pouring down inside drain is clogged.
pull sunvisor
rest of the door weatherstrip for both doors this side
and b pillar covers
both door grab handles on that side in ceiling
gently pull down headliner, this will give just enough access to reach in and remove drain
blow out tube with compressed air, reattach, pour water in the sunroof it should now drain onto ground, if so reassemble
if you have the pass side down while in there take the proper size E torx and retighten the keyless remote receiver 2 bolts, it is in the ceiling pass side just in front of the 2nd sunroof, these bolts ground the unit to the roof for antennae reception and are known to come loose and cause remote issues per my dealer tech friend, water in the pass kick can also cause issues
The following users liked this post:
SteveTheRover (12-07-2015)
#8
I actually just finished the drivers side, the floor was not wet there but the drain tube was definitely clogged, my suggestion is if water is coming in take apart and blow out both drains, this was the same issue on my d1 and also the same issue on my dads old s10 jimmy, tubes are big but does not seem to take much to clog em
sorry I did not take pics just follow what I posted above it is simple to do
sorry I did not take pics just follow what I posted above it is simple to do
#9
Well after last nights heavy rain my floor is soaked again, ran the hose on the roof and I see the water pouring out of the drains onto the ground, it is not pouring out of the a pillar like before
I am starting to think the a/c drains are clogged overflowing the box into the floor, had this problem with the d1
I am starting to think the a/c drains are clogged overflowing the box into the floor, had this problem with the d1
#10
Well after last nights heavy rain my floor is soaked again, ran the hose on the roof and I see the water pouring out of the drains onto the ground, it is not pouring out of the a pillar like before
I am starting to think the a/c drains are clogged overflowing the box into the floor, had this problem with the d1
I am starting to think the a/c drains are clogged overflowing the box into the floor, had this problem with the d1
I ordered the exterior a pillar trim TSB sealing kit but I don't think that's the main issue.
After some other research I came across the windshield rubber cowl sealing issue. Sure enough my cowl is expanded and not sealed against the windshield on passenger side above the intake for the HVAC which sits under there.
Verified it this AM after rain storm by dropping glove box and pulling air filter, outer side of air filter was damp and there were a few drops of water in the plastic filter housing... bam! First actual evidence of water other than wet carpet.
Apparently a new cowl fixes this but I'm waiting on a pillar TSB seal kit first since you have to pop those off to replace cowl anyways and I don't want to break the new clips. After looking at cowl, I might just run a bead of black RTV and press it against windshield (masked off) with duct tape till it dries... probably a better seal than the new one and I'll save $100 on new cowl (which is actually cheaper than I thought.)
Anyways don't let the sunroof distract you too bad - as a tech I can tell you, just verify that it's intact (maybe double check with good flashlight with trim off, pour water in a few times) and move on. There's so much drama about sunroof drains (especially after a decade of horror stories with everyones DII) but I think the LR3 might be less susceptible.