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  #1  
Old 07-30-2020 | 06:37 AM
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Default Family rig

2004 D2 SE7 with 156k miles, not taken care of by two previous owners.

It needs everything!


 

Last edited by RoverPA; 10-19-2020 at 10:25 AM.
  #2  
Old 07-30-2020 | 06:50 AM
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Current state:




Painted the manifolds:


Also painted this coolant pipe:


 
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  #3  
Old 07-30-2020 | 06:02 PM
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Inside of the valve cover...


 
  #4  
Old 07-30-2020 | 06:05 PM
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Battery holder after paint



 
  #5  
Old 07-31-2020 | 06:41 AM
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Rear axle and diff overhaul. Whole carrier was replaced, o-rings, bearings and a fresh coat of paint:


 
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The Deputy (08-03-2020)
  #6  
Old 08-02-2020 | 08:46 AM
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New pulleys and tensioner:


 
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  #7  
Old 08-05-2020 | 03:40 PM
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Great deal and looking good!
 
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RoverPA (08-06-2020)
  #8  
Old 08-06-2020 | 06:41 AM
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Current status.... Got the heads back from machine shop. Today I'm starting the assembly process. Bonnet will be removed.


 
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The Deputy (08-06-2020)
  #9  
Old 08-06-2020 | 05:09 PM
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You can gentle stand the hood up a little higher, by securing it with a rope, going from one roof rack rail to the other. Just don't go crazy applying to much pressure while moving it rearward...doing it..."gently"...is the key to the whole operation.

Quite the deal on this, price-wise. Front bumper cover is probably worth that.

 
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RoverPA (08-07-2020)
  #10  
Old 08-07-2020 | 06:35 AM
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Current status: Heads are in, pushrods and rocker arm shafts are in. Next will be valley gasket and continue reassembling. Slow and enjoyable process.

 
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