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Rear Drive Shaft Disintegrating

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Old Feb 18, 2018 | 11:22 PM
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Timford33's Avatar
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Default Rear Drive Shaft Disintegrating

Proud owner of a 1996 Disco SE7. Longtime reader, first time poster. Noticed severe vibration from rear drive shaft. Went under the car and here is what I saw, rear drive disintegrating.

Wanted to pulse the group and and see if this is a whole drive shaft replacement or just the coupler going to the rear axle.



Also curious what caused the friction and wear. Thanks in advanced.
 
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Old Feb 19, 2018 | 06:16 AM
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You just need to do rotoflex not a big deal. Fairly cheap and I'd stop driving until you fix it

Give the guys at Lucky8 a call they will fix you up with parts you need
 

Last edited by ArmyRover; Feb 19, 2018 at 07:06 AM.
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Old Feb 19, 2018 | 10:20 AM
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Originally Posted by ArmyRover
You just need to do rotoflex not a big deal. Fairly cheap and I'd stop driving until you fix it

Give the guys at Lucky8 a call they will fix you up with parts you need
awesome thanks. Will give them a call and provide an update.
 
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Old Feb 20, 2018 | 09:09 AM
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You just need to do rotoflex not a big deal.
 
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Old Feb 22, 2018 | 06:23 PM
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they went back to Ujoints in 97 yea? my 96 had rotoflex and the 97 has normal ujoint.
 
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Old Feb 22, 2018 | 09:43 PM
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That's a clean undercarriage.
 
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Old Mar 27, 2018 | 09:27 PM
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thanks all for the help. I replaced the rotoflex. When I unbolted the driveshaft from the rotoflex, the bearing in the driveshaft looked cracked so I decided to replace that. That was a mistake as getting it out required me the chisel the side of the bearing so it collapsed on itself. I managed to get the driveshaft off the vehicle but couldn’t get it back on. I drove with the front drive shaft to a mechanic to pop the rear drive shaft back on and then I swapped out the rotoflex and the car is running great now
 
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Old Mar 27, 2018 | 10:30 PM
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Sorry to hear you spent your money on another rotoflex joint.
They are a POS that will begin to vibrate and fail again.
You would of been money ahead if this a "keeper vehicle" and replaced the driveshaft with
one having a real steel U-joint with a four bolt pinion flange.
Waiting for a sale on these items and saving some coin is the best long term solution.
I replaced the original right after purchasing my D1 from the PO who hadn't a clue about a vibration problem.
Second then third rotoflex ( 3rd a freebie by dealership) failure I gave up installing a real U-joint, shaft, seal and pinion flange.
Mr. Rotoflex never liked the 4.6 engine with cam and chip plus 5 speed combination i'm running. So far at 70K miles later zero vibrations and no U-joint failures.
 
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Old Mar 28, 2018 | 08:21 AM
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Originally Posted by Ankeneering
they went back to Ujoints in 97 yea? my 96 had rotoflex and the 97 has normal ujoint.


no. some one did a conversion on your '97. the discoverys had rotoflexes right up until 2004.
 
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Old Mar 28, 2018 | 02:20 PM
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Originally Posted by jastutte
no. some one did a conversion on your '97. the discoverys had rotoflexes right up until 2004.

My 1997 has a u-joint. I am the original owner. Unless the dealer did a swap "on the house" (I never paid for one, that is for sure) at least some 97's came with u-joints. Or at least mine did.
 
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