Discovery I Talk about the Land Rover Discovery Series I within.

TSB & Recalls Tab

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Old Apr 18, 2012 | 09:33 PM
  #1  
Danny Lee 97 Disco's Avatar
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Default TSB & Recalls Tab

Gentlemen,

How many of you have browsed the tab that reads TSB & Recalls?
I just did for my first time.

I saw a few interesting pieces of info:

(1) Engine Mount Deterioration

AFFECTED VEHICLE RANGE:
DISCOVERY Series I (LJ)All

SITUATION:
EXCESSIVE ENGINE NOISE AND/OR VIBRATION DUE TO ENGINE MOUNT DETERIORATION

A customer may complain of excessive engine noise and/or vibration. Damaged front engine mounts may be the cause. Front engine mounts can deteriorate due to their close proximity to hot exhaust manifolds.


Issue: 2

Date: 06/18/99

Accelerator Cable Adjustment Improvements

AFFECTED VEHICLE RANGE:
RANGE ROVER (LP) Up to XA410481
DISCOVERY (LJ) All

SITUATION:
POOR THROTTLE RESPONSE

A customer may complain of poor throttle response in a Range Rover or Discovery vehicle. The source of this problem may be that the accelerator cable setting is lost due to slippage of the adjuster in the threaded region (see circle in illustration).

RESOLUTION:
REPLACE ACCELERATOR CABLE WITH NEW SPECIFICATION PART

A new accelerator cable has been developed with a modified design to p [...]


No: 57/01/99/NAS
Ref: 57/01/97/NAS
Issue: 1
Date: 02/26/99

Power Assisted Steering Hose Leakage

AFFECTED VEHICLE RANGE:

DISCOVERY (LJ) SA081991 to WA783500

SITUATION:

OIL LEAKAGE FROM POWER ASSISTED STEERING (PAS) PIPES

An oil leak from the low pressure steering box-to-reservoir pipe may be observed. The symptom occurs particularly in markets where high ambient temperatures prevail.

RESOLUTION:

REPLACE APPROPRIATE PIPE

Where a customer complaint of oil leakage is traced to the steering box-to-reservoir hose/pipe assembly, replace the leaking pipe with the improved hose/pipe assembly.

PARTS INFORMATION:

QEH [...]

No: 41/02/98/NAS
Ref:
Issue: 1
Date: 10/23/98

Difficult Differential Lock Selection

AFFECTED VEHICLE RANGE:

DISCOVERY (LJ) up to WA794728
DEFENDER (LD) All

SITUATION:
INABILITY TO SELECT OR DISENGAGE DIFFERENTIAL LOCK

Difficulty may be experienced engaging or disengaging the differential lock. The differential lock warning light may operate normally, despite the engagement difficulties.

RESOLUTION:
NEW SWITCH LOCATION SYSTEM ELIMINATES INTERFERENCE WITH LOCK MECHANISM

Use of a switch spacer and new tightening specifications ensures that the differential lock warning light switch is properly positioned and will not interfer [...]
08/14/98
60/01/97/NAS
*ISSUE 3*

SUBJECT
PRIDE - Front Swivel Seal Replacement and Grease Fill

MODEL AFFECTED VEHICLES

Range Rover Classic LH 1990-1995
Discovery (Swivel seal with grease fill)LJ1994-1997
up to VA714998 and VA547521
Defender 90 LD 1994-1997 up to VA104957

* indicates updated information

DETAIL

*NOTE:
Land Rover Molytex EP00 swivel grease (STC3435) may be used to replace the oil lubricant in front swivels at routine maintenance. Under conditions where there is no seal leakage, the oil may be drained and the grease fill used without any disassembly.*





If either the LH or RH swivel seals are found to be leaking, perform the following inspection:

^ Drain both LH and RH swivels of oil.

^ Inspect the LH and RH swivel pin housing chrome sealing surfaces for corrosion, peeling or pitting.

^ If the chrome sealing surface is corroded, peeling or pitted, the swivel pin bearing housing must be replaced with part number FTC51O5. FTC51O5 is an improved housing that incorporates a revised hardened sealing [...]
No: 12/02/98/NAS

Ref: TIB 12/08/96/US

Issue: 2

Date: 06/26/98

Oil Pan Bolt Oil Leakage

AFFECTED VEHICLE RANGE:
RANGE ROVER (LP) up to VA374534
DISCOVERY (LJ) up to VA738466

SITUATION:
OIL LEAKAGE FROM OIL PAN BOLTS

On all V8 engines with cross-bolted main bearing caps, the drillings for the four oil pan bolts, indicated by arrows in Figure 1 pass through to the adjacent cross bolt holes. An oil leak path can develop down the thread of these oil pan bolts.

Discovery 4.0-liter engine oil pick-up tube bolts also provide an oil path to the sump bolts.

RESOLUTION:
REPLACE OIL PAN BOLTS

In the event of oil leakage around the heads of the oil pan bolts, remove all traces of oil and replace the bolts with new "patch" bolts or use Loctite(R) 577 to seal the bolts.

If the oil pan has been removed to seal leaks a [...]
 
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Old Apr 18, 2012 | 09:39 PM
  #2  
Danny Lee 97 Disco's Avatar
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Default A few more good ones to be aware of

No: D488
Ref: WSM Section 75
Issue: 1
Date: 03/20/98

RECALL
Fused Link Installation to Prevent Inadvertent Air Bag Deployment

AFFECTED VEHICLE RANGE:

DISCOVERY (U) RA072457 to TA200000
SA500000 to VA558893
TA700000 to WA754229

RANGE ROVER CLASSIC (LH) SA645246 to SA662245

SITUATION:

INTERMITTENT ELECTRICAL FAULT COULD DEPLOY AIR BAG

Land Rover has established that in certain circumstances chafing can occur to a cruise control wire. The resulting intermittent ground could cause the rotary coupler to fail, which in turn could initiate an involuntary deployment of the air bag.

To ensure customer vehicles are protected, Land Rover has initiated a voluntary Recall Action on all vehicles within the affected VIN range to fit an additional fuse to protect the rotary coupler. Disco [...]

No: 64/01/98/NAS
Ref: WSM Section 64 TIB 64/01/96/US
Issue: 1
Date: 03/06/98

PRIDE VI 6-17

Vehicle Not Sitting Level

AFFECTED VEHICLE RANGE:

DISCOVERY (U) ALL

SITUATION:

VEHICLE LEANS

Some vehicles may not sit level in an unloaded condition.

RESOLUTION:

IDENTIFY THE CAUSE OF THE LEANING

In order to correct the body lean, it is necessary to determine the cause of the problem. Follow the procedures below to determine the cause and the remedy for the complaint.

NOTE:
The repairs outlined in this TIB are to be performed to resolve customer complaint of the symptoms described.

PARTS INFORMATION:

ANR3477 Brown/Green rear road spring
NTC8572 Pink/Red/Yellow rear road spring
No: 76/23/97/NAS
Ref: WSM Section 76
*Issue: 2*
Date: 01/23/98

Sunroof Popping Noise on Opening

AFFECTED VEHICLE RANGE:

DISCOVERY (U) From VA732112 to VA736490

* indicates updated information

SITUATION:

SUNROOF POPPING OR CLICKING

When opening, the sunroof makes a popping or clicking noise before going into tilt position. This is because the rear locking catch of the glass is not disengaging fully before the roof goes into tilt.

RESOLUTION:

MODIFY SUNROOF ASSEMBLY

To resolve a complaint of a "popping" noise it is necessary to shave off a 1 mm (0.040 inch) piece of plastic material within the sunroof assembly as outlined in the repair procedure.

No: 76/16/97/NAS

Ref: WSM Section 76

* Replaces TIB 76/95/97/NAS

Issue: 4 *

Date: 01/16/98

Pride V 6-16

Revisions are shown by asterisks.

* Sunroof Open Position Rattle or Jam *

AFFECTED VEHICLE RANGE:

DISCOVERY (U) Up to VA746176

SITUATION;

SUNROOF RATTLES IN TILT OR FULLY OPEN POSITION

Owners may experience raffles from the sunroof area when driving on rough pavement or uneven surfaces. The cause may be the sunroof mechanism or a loose sunroof glass. Possible flexing of the roof panel stiffeners may contribute to the sunroof rattle.
* Some early sunroofs may also experience jamming during tilt operations. *

RESOLUTION:

DETERMINE SOURCE OF RATTLE AND CORRECT, REPAIR JAMMED MECHANISM

NOTE:
Only the sunroof diagnosed with a rattle during a test drive should be repaired. It is not necessary to rework both sunroofs in all cases.

No: 76/22/97/NAS

Ref: WSM Section 76
* TIB 80/01/97/NAS*

* Issue: 3 *

Date: 01/16/98

Revisions are noted by asterisks.

Pride V 3-07
Discovery Bulkhead Water Leaks

AFFECTED VEHICLE RANGE:
DISCOVERY (LJ) ALL

SITUATION:

WATER LEAKS INTO FRONT FOOTWELLS

There have been cases of customers complaining of water entering the vehicle. Some of the following conditions may exist:

^ Water is seen leaking into the footwells and the HVAC intake (the material covered in TIB * # 80/01/97/NAS * is not the cause.

^ Floor materials (carpets, mats, and insulation) are wet or damp for unknown reason.

^ A musty smell in the vehicle that is traced to moisture in the floor covering materials.

^ Difficult to clear condensa [...]
 
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Old Apr 18, 2012 | 09:40 PM
  #3  
AK_Disco_Driver's Avatar
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Great Post Danny
 
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Old Apr 18, 2012 | 09:47 PM
  #4  
Danny Lee 97 Disco's Avatar
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Default even more

No: 86/03/97/NAS

Ref: TIB 80/01/97/NAS

* Issue: 3 *

Date: 12/19/97

Revisions are noted by asterisks.

PRIDE IV 3-06

Header Junction Connector Replacement

AFFECTED VEHICLE RANGE:
DISCOVERY (LJ) All

SITUATION:

HEADER JUNCTION CORROSION OR PHYSICAL DAMAGE

Wiring harness repairs at Discovery vehicle header junctions connectors are now possible with the introduction of header junction replacement kits. The kits contain the connector housing and wire end pin terminals.

RESOLUTION:

REPLACE HEADER JUNCTIONS USING NEW KITS

In the event of corrosion damage or other physical degradation of the header junction, use of a correctly color-coded kit may permit effec [...]

No: 17/03/97/NAS

Ref: WSM section 19

Issue : 3

Date: 12/19/97

Changes are noted by asterisks.

PRIDE V 1-19

Oxygen Sensor Period Fault Code P0130/P0150

AFFECTED VEHICLE RANGE:
DISCOVERY (LJ) 1996-1997 MY
DEFENDER 90 (LD) 1997 MY

SITUATION:

MIL ILLUMINATION, CODE P0130/P0150

NOTE:
This information supersedes information given in Operation Pride article 1-13.





In some cases an Oxygen Sensor Period fault can be set and the MIL can be illuminated. In order to properly diagnose this fault the concept of an oxygen sensor period must be understood. The oxygen sensor period is defined as the time involved for the oxygen sensor signal to go from full rich through full lean and back to full rich again (Fig [...]


No: 19/10/97/NAS

Ref: WSM Section 19

* Issue: 2 *

Date: 12/05/97

Revisions are noted by asterisks.

PRIDE V 2-11

GEMS ECM Water Degradation

AFFECTED VEHICLE RANGE:
DISCOVERY (LJ) * ALL GEMS EQUIPPED *

SITUATION:
WATER LEAKS INTO GEMS ECM CONNECTORS

In some cases it has been found that water can leak into the GEMS control unit connectors and cause corrosion. Driving off-road is the primary cause of the water ingress. This corrosion can cause a number of driveability symptoms, which in turn can cause customer concerns.

RESOLUTION:
IMPROVE WATER LEAK PROTECTION

Whenever investigating a driveability problem, the ECM connectors should be examined for corrosion and water intrusion. Use the following procedures to reduce the chance of corrosion forming in the three ECM connectors and to improve protection of the GEMS ECM.

NOTE:
The repairs outlined in this TIB are to be performed to resolve customer complaint of the symptoms described.

PARTS [...]

No: 86/16/97/NAS

Ref: WSM section 86

* Issue: 3 *

Revisions are noted by asterisks.

Date: 11/26/97

PRIDE IV 6-12

Intermittent Failure of Engine to Start

AFFECTED VEHICLE RANGE:
DISCOVERY (LJ) All GEMS Equipped

SITUATION:

ENGINE CRANKS BUT WILL NOT START OR INTERMITTENTLY WILL NOT CRANK

Intermittently the vehicle may not crank or crank and not start. Some or all of the following symptoms may be present:

^ The "Check Engine" light does not illuminate when the key is turned to position II (run).

^ A delay of 3 to 5 secon [...]

No: 12/04/97/NAS

Ref: WSM section 12

Issue: 2

Date: 08/22/97

Changes are noted by asterisks.

PRIDE IV 4-15

Oil Pressure Switch Replacement

AFFECTED VEHICLE RANGE:
RANGE ROVER CLASSIC (LH) All
DISCOVERY (LJ) All
DEFENDER (LD) All

SITUATION:

OIL PRESSURE SWITCH LEAKING

Failure of the oil pressure switch leads to oil leakage.

RESOLUTION:

NEW DESIGN OIL PRESSURE SWITCH

To eliminate oil leakage, a new oil pressure switch with a new material O-ring has been developed. The new design switch is to be installed in vehicles that have oil leakage from the oil pressure switch. The new switch is supplied with a new O-ring installed. A copper crush washer is also included for use on older (V-belt equipped) engines.

PARTS [...]

07/11/97

86/10/97/NAS

Issue 2

SUBJECT
PRIDE - Ground Circuit Integrity

MODEL
Range Rover 4.0/4.6
Discovery

AFFECTED VEHICLES
LP All
LH
LJ All
LD

DETAIL

NOTE:
This TIB supersedes and replaces TIB 86/10/96/US

Loose or poor ground connections may cause the temperature gauge to read high or to flicker. Other electrical features may also operate incorrectly. The GEMS ECU may occasionally [...]
 
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Old Apr 18, 2012 | 10:02 PM
  #5  
Danny Lee 97 Disco's Avatar
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Default a few more

07/03/97

86/17/97/NAS

SUBJECT
PRIDE-Troubleshooting & Repair of Poor Connections

MODEL
Range Rover 4.0/4.6
Range Rover Classic
Discovery
Defender

AFFECTED VEHICLES
LP All
LH All
LJ All
LD All

DETAIL

Intermittent And Poor Connections

Most intermittent problems are caused by faulty electrical connections or wiring. A sticking relay or solenoid can also be a problem. When diagnosing intermittent problems, check the following items:

1. Poor mating of connector halves.

2. Terminals not fully seated in the connector body (terminal backed out).
 
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Old Apr 18, 2012 | 10:29 PM
  #6  
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*Sigh* Danny sir, why do you insist on telling me what I already know? My Rover has a ton of problems. Jkjkjk Thanks for the info, now I know how to fix that "popping" noise on my sunroof!
 
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Old Apr 19, 2012 | 12:24 AM
  #7  
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New and trying to learn all I can.

What exactly do each of these acronyms stand for:

AFFECTED VEHICLES
LP All
LH All
LJ All
LD All

Just thought I would ask to ensure I'm undertanding things when I see things like this.

Have a great day and thanks.
 
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Old Apr 19, 2012 | 07:14 AM
  #8  
calebbo's Avatar
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The start of your VIN number on your Rover I believe.
 
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Old Apr 19, 2012 | 07:53 AM
  #9  
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They are just model codes, I think.

LP Ranger Rover. (probably P38)
LH Range Rover. (probably Classic)
LJ Discovery. (probably just series 1)
LD Defender.

Originally Posted by CHUCK155
New and trying to learn all I can.

What exactly do each of these acronyms stand for:

AFFECTED VEHICLES
LP All
LH All
LJ All
LD All

Just thought I would ask to ensure I'm undertanding things when I see things like this.

Have a great day and thanks.
 
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Old Apr 19, 2012 | 12:27 PM
  #10  
Danny Lee 97 Disco's Avatar
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They are model codes. I just stumbled upon this and thought it would be a good thing for us DiscoI owners to be aware of. Click on the tab at the header of the forum pages, there was a lot more, I just did a cut and paste of the ones that grabbed my attention or that I had either experienced or read of others on here having those issues.

There is something about a subscription for the full details availability, I guess very little is free these days.

The items are listed on there in order of the newest date to the oldest date. It also showed the Corporate Cheapness of LR in dealing with customer complaints. There was on that caught my eye about spark plug wires. They told the dealerships that if there was a problem with spark plug wires they were to test all 8 and only replace the ones that actually measured out of tolerance. They would not pay if all 8 were replaced only individual bad wires. What kind of customer service is that.

On the ones about oil leaks, the dealers were instructed to reuse the end seals when possible because the accounting system showed excess usage of new seals, how do you like that.

I spent several years developing work procedures and quality records so I have a lot of documentation experience. Given some time I may go back and do some restructuring to group like items together for easier reference. That is when I am not getting my hands dirty working on my LandRover.

But I refuse to assist pompous jerks that drive Sergenti Freelanders and have an aversion to tools, ramps, getting their hands dirty while they insist on calling a senior citizen like me a "fool".

Have Fun with your Rover, I certainly do!
 
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