I've been looking for an aftermarket grill for my 2003 D2 but there is nothing available that looks good. I saw one on Ebay that a guy in UK does but didn't want to spend $350 + Int'l shipping. I figured I could do it myself...so here's the final product without emblem yet.

Took a while but I think it looks good. Whatya think?

 

That looks really nice. What did you use to drill the holes?

 

Which grill is that, range rover sport? Looks pretty good.

 

That looks really nice.

 

Looks good! What size bit did you use?

 

This is the original D2 grill. I used a #6 countersink bit with a stop on it so I could get the same depth on each hole. I re-drilled the center holes with a larger bit after I countersinked all of them. The size of center hole is probably personal pref. I made the template on the computer and then printed it out on cardstock then used a sharp awl to mark each hole prior to drilling. Give yourslef some time...this was about a 10 hour project.

 

What color did you use to paint it?

 

I used Zambezi Silver...code 797

 

Thank you kind sir!