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DYI Discrete Winch Mount

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Old Apr 12, 2016 | 11:18 PM
  #11  
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Rock Crawling
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From: Logan, Utah
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Got my winch yesterday and installed it today! It was a tight fit, but I'm very pleased on how it turned out!

I worried a little about the added weight so before the installation I put a measuring tape vertically by the bumper and set all the different items I'd be adding on the bumper - it only dropped about 1/4 an inch with the added weight.
Sweet!




First bracket installed.

I started with installing one bracket - then mounted the winch on the winch plate.





Superwinch 9.5 mounted on the cut down Badlands winch plate

I used a floor jack to lift the winch up into place - then mounted the other side bracket. I had to go this route - with both brackets in place the winch was too wide to fit between them!





from above with the front grill removed





from above with the front grill removed

I kept all the bolts lose - once everything was in in place and where it should be I tightened the bolts.




view from below

I have a TMJ steel bumper - it had a panel that you remove when you put a winch in - the only miss step was that it's a few inches off center! If I had of known this I would have cut the mount plate to match - it would have given me a few more inches clearance on the motor side of the winch - that side was really close to the side bracket. The fairlead is not exactly in the center of the opening - it's centered to the vehicle, just not the space in the bumper.





Finished! Love it!

There was plenty of wire to reach the battery - I left the control box in place on the winch instead of mounting it elsewhere. I decided to connect the controller permanently and leave it in the space by the jack. I've got the juice disconnected so no accidental activation! I think I'll look into a quick connect/disconnect gizmo so activating the system will be super easy (hope to never have to use it).
 
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Old Apr 20, 2016 | 08:23 PM
  #12  
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Rock Crawling
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From: Logan, Utah
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Tested the winch set up today. Pulled some tree stumps out for my in laws. Worked like a charm and the winch mount cradle didn't move a bit!
 
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Old Apr 21, 2016 | 10:02 AM
  #13  
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Great post, thanks for sharing! Glad it worked out so well for you.
 
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Old May 9, 2019 | 04:56 PM
  #14  
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From: Blossburg, PA
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Do you think it would work behind a stock bumper?
 
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Old May 10, 2019 | 07:35 AM
  #15  
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Looks great
I’ve done that with a TJM on a previous disco of mine
and decided this time I didn’t want the bull bar up front at least for a while.

a ton of measuring - but I made it happen with a HF winch tray & some custom steel reinforcing.

 
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Old May 10, 2019 | 07:37 AM
  #16  
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Winching
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Old May 10, 2019 | 07:46 AM
  #17  
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Originally Posted by SundayFunday


that looks really clean!

love the white disco.
 
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Old May 10, 2019 | 11:48 AM
  #18  
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And here's a writeup from a few years ago by a guy in the U.K. who accomplished approximately the same thing. Elegant solutions.

www.discovery2.co.uk / T-Max Winch
 
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Old May 10, 2019 | 12:20 PM
  #19  
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From: Central MA
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That write up was quite inspiring-
The thing is, his fair lead is below the middle of the bumper. In the mesh grille below.
I specifically wanted mine in the middle of the stock bumper.
Non the less- very nice To all doing discrete winch fabrication
 
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Old May 14, 2019 | 11:01 AM
  #20  
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From: C'Ville, VA
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Originally Posted by SundayFunday
That write up was quite inspiring-
The thing is, his fair lead is below the middle of the bumper. In the mesh grille below.
I specifically wanted mine in the middle of the stock bumper.
Non the less- very nice To all doing discrete winch fabrication
A DIY post on how you fabricated your setup on the white disco would be priceless! Could you talk a bit more about the reinforcement you had to add to the HF winch tray and the bumper?
 
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