Hi, I'm new to this forum. I picked up an '03 disco II and I am in the middle of doing a head gasket job. I have everything ready for re-assembly but I'm not sure on a few parts that came with my head gasket kit. Please help me identify the labeled items in this picture.




I'm pretty sure gasket "H" goes between the coolant inlet tube and and lower intake plenum. The bolt pattern and size of opening look like they would match up, but there is an extra hole (smaller hole top right in picture) that doesn't match anything on my plenum. I'm thinking this may be a variation through the years?

This is the head gasket kit I got from roverparts.com (Land Rover Head Gasket Kit (Same Fit As Part # STC4082): Rover Engine Parts) and I emailed them and have not received a response. I called twice, no answer, left a voicemail and haven't received a callback. I'm sure it has to do with the holidays, but I need to get this buttoned up tomorrow.

Any help is GREATLY appreciated!!

 

Here are some detail shots of everything.

Rubber seals or spacers "J" & "K":


Rubber seal or grommets "B":
Also visible in first picture is silver washer "C" and copper washers "E"




Copper washers "E" and "D"

 

Ohhhhh, also I have these two additional o-rings that I'm not sure of. They are p/n ERR6434 "O-Ring Heater Pipe at Intake BOSCH" and p/n ERR7202 "O-Ring Coolant Elbow At Intake BOSCH" - I'm not sure where they go. Sounds like somewhere on the intake, but I'm just not seeing it I guess.

 

These are for the two hard-plumbed pipes going into the lower intake manifold...the coolant elbow, held on with the three bolts and the heater pipe, held on with one bolt.

 

These parts are not applicable to our engines. This is a universal kit for Rovers. I believe the parts listed are for the 3.9L.

 

@sdhow - I will pull that coolant tube off tomorrow. Right now, I'm under the impression that gasket "H" and o-ring ERR7202 will go there. Correct?

@coors - I was thinking that might be the case - I looked things over and didn't see anywhere all those rubber bits or those other gaskets could go.

Thank you both!!

 

H is ERR2926 and that is a Stepper Motor Gasket for a 4.0L discovery 1.


F is ERR2429 Thermostat gasket again for a D1


I is ERR4944 TPS gasket for not a D2


G is ETC7353 Water jacket to plenum for again not a D2


This is why I hate buying "KITS".

 

J is supposed to be new Fuel Injector O Rings, but they never fit

 

J and K are both injector o-rings but for non-catalyst 3.5L in ROW and UK RRC.

J is EAC2415L
K is EAC2414L

 

It looks like B is AUD3577L seals for the throttle spindle on a 3.5L, whatever that means.