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Rust here?

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Old Sep 20, 2023 | 04:08 PM
  #1  
H Hill's Avatar
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Rock Crawling
Joined: Oct 2008
Posts: 285
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From: Indianapolis, IN
Default Rust here?

Hello everyone.

My 2000 Discovery II has a rust spot. In the RR door jamb, just below the latch. I have obtained the entire "dog leg" section from Will Tillery and will have probably the worlds' greatest welder (my brother, and no kidding, he is!!) weld it in for me. But I was curious, is this a common place to rust through? I have no other rust other than a bit below the A pillar on both sides which I plan to address when I put on rock sliders later this fall.

See pictures and let me know! Pictures are what I sent Will to describe what panel I wanted from him to make the repair.

Thanks as always to a great group!

Blue tape simply marks the part I wanted from Will.

Blue tape simply marks the part I wanted from Will. picture 2.
 
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Old Sep 20, 2023 | 04:58 PM
  #2  
jastutte's Avatar
Recovery Vehicle
Joined: Jan 2011
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From: StL, MO
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the D1 was notorious for rusting there. not so much the D2. looks like you got (un)lucky.


Edit: looks like i]m wrong and that's a fairly common spot.
 

Last edited by jastutte; Sep 21, 2023 at 07:00 AM.
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Old Sep 20, 2023 | 05:54 PM
  #3  
Extinct's Avatar
Baja
Joined: Feb 2013
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From: Lynchburg VA
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Yes, fairly common. The fender liner joint is there. It catches mud and salt causes rust there.
 
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Old Sep 20, 2023 | 09:19 PM
  #4  
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Camel Trophy
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From: Staten Island, NY
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The '04 that I just picked up has rust there -- and only there on the whole truck.
 
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Old Sep 21, 2023 | 07:00 AM
  #5  
jastutte's Avatar
Recovery Vehicle
Joined: Jan 2011
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From: StL, MO
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weird. i have/had three D2s and none had rust there. one even lived in Detroit most of its life. frame is rusting away but not a spot of body rust.

unitl the OP's post i hadn't seen rust in that spot on any D2s.
 
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Old Sep 21, 2023 | 11:27 AM
  #6  
redrover75's Avatar
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Joined: Jun 2014
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From: Central NJ
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I saw two in the last couple of weeks for sale nearby that were completely rusted through in that spot. But not many otherwise.
 
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