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Oxygen sensor D2 2003

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Old Jul 28, 2017 | 12:58 PM
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gulfstream69xr7's Avatar
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Default Oxygen sensor D2 2003

Ordered the Bosch 15175 upstream Oxygen sensors and tried to install them. The connectors on the existing sensors are slightly different, and I cannot get the Bosch connectors to slide onto the male end of the cars connector. I thought the 15175 was the correct part for the D2 upstream? What am I missing here. As you can see in the pictures, the connectors are different, and the Bosch plug does not want to work. Is there a better part to use. I tried cheap Rock Auto sensors, and they were dead right out of the box.














Ordered the Bosch 15175 upstream Oxygen sensors and tried to install them. The connectors on the existing sensors are slightly different, and I cannot get the Bosch connectors to slide onto the male end of the cars connector. I thought the 15175 was the correct part for the D2 upstream? What am I missing here. As you can see in the pictures, the connectors are different, and the Bosch plug does not want to work. Is there a better part to use. I tried cheap Rock Auto sensors, and they were dead right out of the box.
 
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Old Jul 28, 2017 | 01:11 PM
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Are you sure the white connector lock piece from the grey plug is not stuck inside the other side.
 
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Old Jul 28, 2017 | 01:51 PM
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Originally Posted by BackInA88
Are you sure the white connector lock piece from the grey plug is not stuck inside the other side.

Yes, connectors are clear. I tried both sides, passenger and driver, neither would connect. Looking at the male end in the Rover, it looks like it simply won't fit. Like a square peg in a round hole. Is there any different versions of the sensor from the factory? If you look at the photo's, the connectors are clearly different.
 
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Old Jul 28, 2017 | 02:05 PM
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Is there a number on the new sensor anywhere? I wonder if you got something mis-labeled. Weird things come from Bosch lately, lots of bad on arrival units.
 
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Old Jul 28, 2017 | 02:13 PM
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Here is a pic of another 15175 from Amazon if that helps clarify. Hope it loads.
 
Attached Thumbnails Oxygen sensor D2 2003-15175.png  
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Old Jul 28, 2017 | 03:04 PM
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orange female connector is correct for the bosche and should fit. So something else is amiss. get a pic of the vehicle side male connector.

the gray connector looks like a slight variation, like a Walker. Someone might have replaced the vehicle side connectors, they fall apart from heat exposure. i bet the center insert of the male connector has a slightly wider T shape at the top and bottom that wont fit into the bosche center section?

pics needed.
 
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Old Jul 28, 2017 | 03:08 PM
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the white piece on the orange connector is more or less an anti-pin removal system. you have to pull it out to release the pins. This piece is clearly missing from the gray connector. I know you already said the males are clear but if the white piece is stuck in the male connector it would look like it belonged there. im betting both of them are still stuck in the male ends.
 
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Old Jul 28, 2017 | 03:18 PM
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Originally Posted by The Decider
Is there a number on the new sensor anywhere? I wonder if you got something mis-labeled. Weird things come from Bosch lately, lots of bad on arrival units.

Looks like I found the problem.


Tracing the wiring back from the connector it looks like the connector in the Rover has been swapped out. They are close to the same, but certainly different. Now I have to figure out how I can either swap the right connectors back into the rover, or swap the connectors on the sensors.
 
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Old Jul 28, 2017 | 03:27 PM
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Originally Posted by KingKoopa
orange female connector is correct for the bosche and should fit. So something else is amiss. get a pic of the vehicle side male connector.

the gray connector looks like a slight variation, like a Walker. Someone might have replaced the vehicle side connectors, they fall apart from heat exposure. i bet the center insert of the male connector has a slightly wider T shape at the top and bottom that wont fit into the bosche center section?

pics needed.



I believe you are correct.


Looks like a slightly different connector. The housing is identical, but the inside connector is not. Looks like the black and gray wires are reversed as well. What do those two wires do?






[QUOTE=KingKoopa;614223]orange female connector is correct for the


Looks like a slightly different connector. The housing is identical, but the inside connector is not. Looks like the black and gray wires are reversed as well. What do those two wires do?
 
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Old Jul 28, 2017 | 04:52 PM
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Both pictures look like the white piece from the sensor connector are stuck in both vehicle harness connectors.
The 6 white posts are the pieces that hold the crimp connectors in the O2 plug I believe.

Grab one of the 6 white plastic pieces with some needle nose and see if they pull out.
 

Last edited by BackInA88; Jul 28, 2017 at 05:05 PM.
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