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How to change Disco Fuel Filter

Old Jul 5, 2011 | 05:38 PM
  #1  
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Mudding
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Default How to change Disco Fuel Filter

Step 1 – Disconnect Negative Battery Power – Safety Is Always Best Policy
Step 2 – Release Residual Fuel Pressure by “slowly” removing the Fuel Filler Cap


Step 3 – Place Receptacle Under Fuel Filter area to capture any fuel that leaks from the lines


Step 4 – Loosen and disconnect the Inlet connection at the fuel filter (#1 In Pic Below) – Used 5/8inch Wrench
Step 5 – Loosen and disconnect the outlet connection at the fuel filter (#2 In Pic Below) – Used 5/8inch Wrench
Step 6 – Remove the Fuel Filter Bracket bolt (#3 In Pic Below) – Used M13 Socket and M13 Wrench to remove nut from bolt


Step 7 – Remove old Fuel Filter from the bracket –
Step 8 – Insert New Fuel Filter into the bracket – Verify that the new Fuel Filter is properly placed into the bracket with the flow marker towards the Front (Engine compartment) of the Disco –
Step 9 – Verify the O-Rings are removed from old fuel filter – if present
Step 10 – Verify the O-Rings are in good condition – Replace if necessary
Step 11 – Insert O-Rings over the nipple end of the Inlet and Outlet Fuel Line
Step 12 – Start and hand tighten the Inlet and Outlet fuel lines
Step 13 – Tighten the bracket to the frame using the bracket nut and bolt –
Step 14 – Tighten the Inlet and Outlet fuel lines using 5/8inch wrench
Step 15 – Replace Fuel Filler Cap normally
Step 16 – Replace Negative Connection at Battery
Step 17 – Place Key in Secondary position – Thus starting the fuel pump and pressurizing the fuel system
Step 18 – Verify no leaks at the new Fuel Filter – This will give the system time enough to fully pressurize
Step 19 – Start Your Disco and Use as needed



Hope this comes in handy for someone else needing to do this job!!

In Peace and Agape,
Trav...
 
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Old Jul 5, 2011 | 06:01 PM
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Thanks Trav, you have to remove the rear wheel to access it though right?
 
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Old Jul 5, 2011 | 06:08 PM
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Originally Posted by adigerol77
Thanks Trav, you have to remove the rear wheel to access it though right?
I did not remove the rear passenger side wheel to access the area where the fuel filter is located -
I suppose it might have made access to the area easier and less constraining, if I had done that -
but I didn't think it was necessary in my case - As such if those who want an easier job - definitely remove the rear wheel for better access.

Took roughly 30 minutes to do the job - I am a slow "mythodical" worker. Might have taken longer lifting the truck and lugging off the wheel nuts and tire.

In Peace and Agape,
Trav....
 
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Old Jul 5, 2011 | 06:32 PM
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I always put some Never-Seez on the fitting threads.
 
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Old Jul 5, 2011 | 07:51 PM
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Anybody know the size of those o-rings? It was pourig rain when I did mine and I think I might have forgot them in the rush to not get drenched. Sometimes I get a hesitation to crank that I feel could be from bad seals at the filter and Pour continuity of fuel delivery.
 
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Old Jul 5, 2011 | 08:24 PM
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I always remove my wheel for better access, I dont relive pressure in the system either or unhook the battery.
I hate re=programming the stereo and setting the clock, granted I only listen to NPR but still...
I also use Anti-Seize on the threads and because I live in the rust belt I change my fuel filter once a year.
Even with the anti-seize on the threads they still rust.
 
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Old Jul 5, 2011 | 09:05 PM
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From: Mesa, AZ
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Originally Posted by Spike555
I always remove my wheel for better access, I dont relive pressure in the system either or unhook the battery.
I hate re=programming the stereo and setting the clock, granted I only listen to NPR but still...
I also use Anti-Seize on the threads and because I live in the rust belt I change my fuel filter once a year.
Even with the anti-seize on the threads they still rust.
Oh no, say it ain't so...
 
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