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2004 Disco 2 Engine Rebuild

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  #41  
Old 04-29-2019, 07:05 AM
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Looks like all you need is gears
 
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cvhyatt (04-29-2019)
  #42  
Old 04-30-2019, 04:22 PM
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Default Build List & Cost

I thought I would post my build list and costs in case anybody was interested. I will keep it up to date as I go. Hopefully it won't go up past $12,000!

https://docs.google.com/spreadsheets...it?usp=sharing
 
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  #43  
Old 04-30-2019, 04:41 PM
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Originally Posted by cvhyatt
I thought I would post my build list and costs in case anybody was interested. I will keep it up to date as I go. Hopefully it won't go up past $12,000!

https://docs.google.com/spreadsheets...it?usp=sharing
Ouch, but you'll have an awesome D2 when finished, enjoying following your build.
 
  #44  
Old 04-30-2019, 04:43 PM
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Thanks CollieRover! I figured I will pull the bandaid off quickly!
 
  #45  
Old 05-01-2019, 07:16 PM
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This has been awesome to follow. Thanks for posting all the pics and keep going!!
 
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  #46  
Old 05-04-2019, 03:21 PM
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Default 5/4 Update

Still waiting on the engine to come back. The “kit” I got for the engine rebuild was missing a few things so that has delayed the rebuild a couple of weeks. Keeping myself busy with a few projects while I wait.

By the way, a #4 Philips head bit for the rotors? Really?!?! I think that is more of a unicorn that the elusive 10mm 12 point!

“Preventative maintenance” swap out!


While I am here, I might as well do the coils and shocks for the back.

Easier than I thought it would be!

New rotors and ceramic pads getting installed as soon as I can get. #4 bit!
 
  #47  
Old 05-04-2019, 05:27 PM
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Definitely recommend an impact driver to get the rotor screws out for the first time. Just a simple screwdriver is likely to strip the Philips head. When reinstalling the set screws, which aren't really needed as the wheel keeps the rotor in place, I coat them with antiseize so I can just use a screwdriver the next time.
 
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  #48  
Old 05-08-2019, 08:00 PM
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Short block is finally here! I updated my spreadsheet numbers because the machine work came out to be $1445 :-(.

My goal is finish up the lift, shocks, steering damper, breaks and rotors tomorrow and Friday. Then tackle the water pump, oil pump, oil pan, tappets, rods and heads this weekend. Hopefully get the engine dropped in by the following weekend.

Anybody have thoughts on how much I should assemble before I drop it in?​​​​​​​




 
  #49  
Old 05-11-2019, 06:41 PM
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Default 5/11 Update

Unfortunately I made zero progress on the engine today. I thought sure I could finish up the brake work, shocks and springs but my inexperience is definitely a handicap. I did finally get the shock towers, shocks and spring all installed. I also cleaned, primed and painted the wheel/brake area and mounted the rotors. Expect to finish the calipers and add the brake pads tomorrow and then shift focus on the engine.


Cleaning it up. The deemed made the work relatively easy.

Primed and painted.

Shock tower, shock, spring and rotor replaced.
 
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mackendw (12-15-2021)
  #50  
Old 05-11-2019, 10:33 PM
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Originally Posted by lordmorpheus
Definitely recommend an impact driver to get the rotor screws out for the first time. Just a simple screwdriver is likely to strip the Philips head. When reinstalling the set screws, which aren't really needed as the wheel keeps the rotor in place, I coat them with antiseize so I can just use a screwdriver the next time.
It's not a Phillips, it's a Pozidrive screw.

Once you get it out, leave it out, or reinstall it only very, very loosely. There is absolutely no need to tighten it. As someone else said, the wheel holds the rotor in place.
 
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