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2nd Round of Headgaskets-16,500 miles ago

Old Feb 5, 2014 | 03:15 PM
  #51  
Shade Tree's Avatar
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From: Odenville Alabama
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Why couldn't inferior aluminum materials or casting procedure be as much to blame for pulled threads? Numerous cracked blocks and slipped sleeves give the DII block a tarnished reputation for it's strength and quality.
As another poster stated, TTY bolts are widely used in the industry with far fewer problems when used correctly.
 
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Old Feb 10, 2014 | 08:23 AM
  #52  
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From: Longview, Texas
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Originally Posted by jomandm
Thanks everyone for the information. Just an update, I removed the heads this weekend. The #4 cylinder was steamed clean compared to the other cylinders. See the attached photos. The actual head gasket seemed to be in good condition. There did not seem to be any abnormalities or imperfections in it. Head bolts took some effort to get off so I do not think that they had loosened up any. From what I have read about dropped sleeves, it does not appear that this has happened to me. How does everyone think coolant could be getting into that cylinder and vice versa exhaust pressurizing the coolant out of the overflow tank? I know there is a possibility of a cracked block but hoping this isn't it. I will get my heads checked for flatness to see if those are not true.

Just as additional information I did a compression check of the engine prior to tear down.
1-175psi
2-200psi
3-175psi
4-165psi
5-150 psi
6-175psi
7-175psi
8-180psi

Thanks
It really has to be a crack or some small head gasket issue. But I'm surprised the compression figure is still so high and close to average compared to the other cylinders. The block can crack around the bolts and behind the liners. I'd hope it is your head gasket since you have already opened it up (assuming you opened it to see the steam cleaned cylinder).
 
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Old Feb 11, 2014 | 01:53 PM
  #53  
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From: Odenville Alabama
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Originally Posted by Charlie_V
It really has to be a crack or some small head gasket issue. But I'm surprised the compression figure is still so high and close to average compared to the other cylinders. The block can crack around the bolts and behind the liners. I'd hope it is your head gasket since you have already opened it up (assuming you opened it to see the steam cleaned cylinder).
Plus 1
Your next step is to pressure test the block. Not that hard since you know exactly which cylinder to look at.
 
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Old Feb 11, 2014 | 07:02 PM
  #54  
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Update. This past weekend we pressure tested the block while still in the truck. Basically closed off all the coolant channels including the water pump and pressurized up to 40 psi. Sprayed soap along the bolt holes, top of the liners and into the cylinders. There was no indication of any leaks but understand that the block was not at a high temp or the that the liner could hide the crack in the block too. Currently getting the heads checked out and pressure tested and checked for cracks. Just an FYI Not too willing to actually remove the block from the truck at this moment to check and pressure test for cracks.
Thanks again
Josh
 
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