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Broken intake manifold bolt in head

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Old 01-21-2012, 10:09 PM
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Default Broken intake manifold bolt in head

I broke the #3 lower manifold bolt off in the head. My fault for not cleaning the thread before starting and reusing a questionable bolt. How screwed am I? Going to use an extractor tomorrow. Broken bolt is basting in pb blaster overnight.
 
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Old 01-22-2012, 02:10 AM
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just take your time and go slow.. start with a tiny drill bit and work your way out to the size you need. makes it easier to keep things centered..
 
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Old 01-22-2012, 08:05 AM
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Is there any risk in reusing the new valley pan gasket? I was in the 2nd stage of the torque sequence (8lb to 38lb) when it it broke.
 
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Old 01-22-2012, 10:03 AM
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Bolt came out! Used the drill and extract method. Took time drilling and ran a bolt in the head next to it to help gauge the angle to drill. (Lost sleep last night on this one. Glad it came out )
 
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Old 01-22-2012, 12:59 PM
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we had issues with the intake bolts from around 2009. They were stretching like crazy and a couple of us guys snapped a few. the second sequence of torque would get kinda funky right before it was at the correct torque.
 
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