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Discovery 2 auto to R380 manual Swap

Old May 7, 2016 | 09:36 PM
  #1  
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Default Discovery 2 auto to R380 manual Swap

I already know I'm nuts. I know it's a lot of work. But I'm converting my 04 Discovery 2 to a manual R380 trans. The torque converter broke in the truck. Either way I have to pull the transmission. I figure might as well do a manual swap.

The main purpose of this thread is to show the trials and tribulations of a R380 swap in a D2. Lots of people asked the question what is needed to do the swap but never show the nuts and bolts of the process.

So let's get started!! I jacked the front up and put it on blocks. I followed the process shown in the free D2 repair manual to remove the Autobox.
Link here.
http://www.landroverresource.com/doc...hop_Manual.pdf

Let's keep this thread positive. Peace!
 
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Old May 8, 2016 | 06:35 AM
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I'm looking forward to this, good luck dude.
 
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Old May 8, 2016 | 01:20 PM
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I took the catalytic converters, cross member, center muffler, front & rear drive shafts and E brake drum off.

The cross member's have soft bolts with a small head. Only 3 of 8 came out without a torch. All the heads stripped in a wrench. Once really hot and an easy out hammered on they came out with ease.



The muffler bolts were so rusted I just cut them all off with a cut off wheels. I'll fix them later.

Took off the E brake assembly off the transfer case and wired it off to the side.

 
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Old May 9, 2016 | 10:41 AM
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Let me know if you need anything. We do this all the time
 
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Old May 9, 2016 | 03:09 PM
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Originally Posted by WNYErikDiscoII
Let me know if you need anything. We do this all the time
For real?? I thought we the Bosh 4.6 it was a bear. Am I mistaken?
 
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Old May 9, 2016 | 09:37 PM
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I'm waiting for the admin to approve my update.

Erik, I already talked to Justin. I'll let you guys know if I need anything else.
 
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Old May 9, 2016 | 11:59 PM
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Subscribing!

Where did you find the transmission?
 
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Old May 10, 2016 | 07:59 AM
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The transmission is from a 94 D1. I found it on Craigslist a couple years ago. It came with the pedal box, trans, transfer case, shifter & transfer case shifter, center console, wiring harness, trans and transfer case mounts, bunch of bolts and some other stuff. I couldn't pass up all the parts for $700.

Is there anyway to get the admins to approve your posts? It's been 2 days. Unless they deleted it. I'll repost it tomorrow and see what happens.

For some reason my picture is rotated in my original post. Here it is flipped. haha!!
 
Attached Thumbnails Discovery 2 auto to R380 manual Swap-my-d2.jpeg  
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Old May 10, 2016 | 08:38 AM
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Originally Posted by conrad1468
The transmission is from a 94 D1. I found it on Craigslist a couple years ago. It came with the pedal box, trans, transfer case, shifter & transfer case shifter, center console, wiring harness, trans and transfer case mounts, bunch of bolts and some other stuff. I couldn't pass up all the parts for $700.

Is there anyway to get the admins to approve your posts? It's been 2 days. Unless they deleted it. I'll repost it tomorrow and see what happens.

For some reason my picture is rotated in my original post. Here it is flipped. haha!!
I PM'd an administrator.
 
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Old May 10, 2016 | 10:33 AM
  #10  
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That was a hell of a deal you got sounds pretty complete.

Originally Posted by Charlie_V
I PM'd an administrator.
 
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