hey guys,

i am installing a cdl in my 2003.... i have a complete 2000 disco cdl transfercase that i'm taking apart and i'm running into some problems

here is my progress,




why cant i remove the gear set in picture 3 i've been following the write up....shouldnt the gears just pull out

 

never mind i got it out when i removed all the switches from the main case that sense the high low arm... heres the pics did i do this right? did i get the right t case?

since i had the t-case out of the truck i didnt remove the driveshaft flange, i removed the banjo bolt,transfer case mount, the high/low selector housing, 8 bolts for the main casing, casing, and then 2 switches that were holding up the high/low selector shaft... after that it came out

 

do i even have to swap the gear assemblies or is it just the outer housing......

 

Here is a picture of a new kit and the parts that need to be switch over to convert to CDL.

 

so do i even need to remove the gear set from my 2003 t-case? why did they do it on the write up if all you need to swap is the housing?

 

You might get in touch with Josh since he wrote the write up and see what he says.

 

i sent him an email.... i havent herd back yet...... i'm comfortable with removing the husing from my 03.... i just dont wanna swap the gear seat if i dont have to

 

I made that write-up as a guide so it isn't the holy Grail of procedures for doing the cdl swap. And I have only done the procedure once so I tend to forget steps. Lol!

Anyway, pm me ur # so we can figure out what's next!

 

pm sent...thank you sooo much