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Voltage regulator replacement

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  #11  
Old 12-02-2020 | 11:19 AM
Best4x4's Avatar
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Yep 99-02 for a Bosch P38 to Bosch D2 99-04 & 95-98 GEMS P38 to D1 96-99 (94/95 D1 can be made to work with 95-98 GEMS P38 alternator as well with a little work).
 
  #12  
Old 12-03-2020 | 04:16 AM
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Originally Posted by SeaRover
I'll get the bearings, that was a great suggestion. Thank you.
For what it's worth, here is info from my ever growing parts cheat sheet for a Disco 2.
*DISCLAIMER* .... This alternator parts info may be obsolete and/or not definite. Please research and verify all the part numbers first along with descriptions and dimensions before ordering/buying...
Thor V8 120A Alternator parts:
***‘99 - ‘02 P38 Range Rover Bosch 150A alternator (#ERR5834 / #AL0809X) is a direct Disco 2 alternator replacement for a Thor V8***
  • Bosch #AL0809N / #AL0807N (X=Remanufactured) alternator
  • OEM BOSCH: #0123510073
  • Component OEM Ref Price Rotor #1124035514
  • Slip Ring #1124303007, #SLR39121 $2.88
  • Copper Bushes that go on shaft: I have no idea the part #, but these were worn on mine
  • Stator #1125045590
  • Rectifier #1127319714, #RTF39930
  • D/E Bracket #1125825542
  • D/E Bearing #1120905510, #BRG6661, #B17-99LLU $8.16
  • S/R/E Bracket #1125885551
  • S/R/E Bearing #1120905525, #BRG62032RS, #6203 $2.24 (The smaller 6203 bearing in 2RS format (2-sided Rubber Seals) is same bearing in 70mm serpentine belt pulley and belt tensioner pulley. NTN & SKF are two good brands.)
  • Regulator brushes #1197311549, #VRG46472 $45.60
  • Brush #1127014028, #ABR5089 $1.44
  • Voltage Regulator J&N #230-24103 - ZC-Voltage Regulator $39.95
 

Last edited by JUKE179r; 12-03-2020 at 04:28 AM.
  #13  
Old 12-04-2020 | 01:13 PM
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Check out Maniac electric motors for rebuild kits and other parts. They have been very helpful.

https://www.maniacelectricmotors.com/discovery.html
 
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