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P-Bod
February 28, 2022
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I also cut the condenser port mounting tabs off.  The aftermarket condenser coil didn’t fit perfectly to the tabs.  I think that maybe this will also make a future radiator job easier.
I also cut the condenser port mounting tabs off. The aftermarket condenser coil didn’t fit perfectly to the tabs. I think that maybe this will also make a future radiator job easier.
0 2022/04/03 12:19:35 P-Bod
I cut about 5/8 in. off of the ear.  There’s no way it hurts the radiator.  I have a feeling there’s a new radiator in my future, and this will make next time easier (maybe).
I cut about 5/8 in. off of the ear. There’s no way it hurts the radiator. I have a feeling there’s a new radiator in my future, and this will make next time easier (maybe).
0 2022/04/03 12:19:30 P-Bod
Freshly cleaned throttle body and new connector latch.
Freshly cleaned throttle body and new connector latch.
0 2022/04/03 10:29:51 P-Bod
Coolant crossover, EGR plenum (?), and EGR ready.  URO crossover.  Wish me luck on that.
Coolant crossover, EGR plenum (?), and EGR ready. URO crossover. Wish me luck on that.
0 2022/04/03 09:53:54 P-Bod
RH valve cover buttoned up.
RH valve cover buttoned up.
0 2022/04/03 07:36:15 P-Bod
Fan belt on.
Fan belt on.
0 2022/04/03 07:36:09 P-Bod
Accessory belt on, the second time.  Had to re-route due to feeble memory and not the exact right pictures.
Accessory belt on, the second time. Had to re-route due to feeble memory and not the exact right pictures.
0 2022/04/03 07:36:03 P-Bod
After that scare, I buttoned up the LH cover.
After that scare, I buttoned up the LH cover.
0 2022/04/02 16:45:20 P-Bod
I can’t believe it… I actually got it!!!
I can’t believe it… I actually got it!!!
0 2022/04/02 14:17:47 P-Bod
Things just went south, literally.  As I was relocating the wiring harness for the A/C compressor bracket I heard a light snap then some clankity-clank noises.  By shear luck, I found the cracked plastic mounting clip with my borescope.  There’s no way in h I can extract it.  I’m trying to talk myself out of pulling the front cover, but I don’t think I can.
Things just went south, literally. As I was relocating the wiring harness for the A/C compressor bracket I heard a light snap then some clankity-clank noises. By shear luck, I found the cracked plastic mounting clip with my borescope. There’s no way in h I can extract it. I’m trying to talk myself out of pulling the front cover, but I don’t think I can.
0 2022/04/02 13:51:56 P-Bod
I forgot to mention earlier, the new idler pulley has rails on both edges.  There’s a TSB, LTB00067 4/7/2009, that I didn’t understand until I installed the pulley and it rubbed the bracket.  I had to shave a little bit with a Dremel for clearance.
I forgot to mention earlier, the new idler pulley has rails on both edges. There’s a TSB, LTB00067 4/7/2009, that I didn’t understand until I installed the pulley and it rubbed the bracket. I had to shave a little bit with a Dremel for clearance.
0 2022/04/02 12:58:30 P-Bod
0 2022/04/02 12:52:31 P-Bod
0 2022/04/02 12:52:25 P-Bod
0 2022/04/02 12:15:11 P-Bod
All better.
All better.
0 2022/04/02 12:15:05 P-Bod
0 2022/04/02 11:00:22 P-Bod
Front cover and harmonic balancer torqued.  Crank spec is 280 ft. lbs.  My torque wrench goes to 250 so I hit that plus a smidge.
Front cover and harmonic balancer torqued. Crank spec is 280 ft. lbs. My torque wrench goes to 250 so I hit that plus a smidge.
0 2022/04/02 07:45:14 P-Bod
Remove the flex plate and cam locks.  Motor is timed.
Remove the flex plate and cam locks. Motor is timed.
0 2022/04/02 04:46:12 P-Bod
Do the same on the right.
Do the same on the right.
0 2022/04/02 04:46:07 P-Bod
LH side done.
LH side done.
0 2022/04/02 04:42:04 P-Bod
Replace the seals on the VCT solenoid housing and install.  These seals are Teflon split seals, not o-rings like the book says.
Replace the seals on the VCT solenoid housing and install. These seals are Teflon split seals, not o-rings like the book says.
0 2022/04/02 04:41:59 P-Bod
LH side is locked in time.
LH side is locked in time.
0 2022/04/02 04:07:09 P-Bod
With the primary guides, chain, and tensioner in place, there’s a special tool that fits on the exhaust gear.  With the crank locked at the flex plate, and the cams locked, the gears are in time with the chains on and tensioner retaining pins removed.  The idea now is to lock the gears to the shafts.  While holding the gears in place by applying counter clockwise force to the exhaust gear, tighten the intake gear bolt to 15 ft. lb. Then get your cheater bars out and tighten another 90 degrees.
With the primary guides, chain, and tensioner in place, there’s a special tool that fits on the exhaust gear. With the crank locked at the flex plate, and the cams locked, the gears are in time with the chains on and tensioner retaining pins removed. The idea now is to lock the gears to the shafts. While holding the gears in place by applying counter clockwise force to the exhaust gear, tighten the intake gear bolt to 15 ft. lb. Then get your cheater bars out and tighten another 90 degrees.
0 2022/04/02 04:07:04 P-Bod
0 2022/04/02 04:04:35 P-Bod
This group slides onto the cam shafts as an assembly.
This group slides onto the cam shafts as an assembly.
0 2022/04/02 04:04:29 P-Bod
It took soft pressing several times to ensure the seal was fully seated evenly around the opening.
It took soft pressing several times to ensure the seal was fully seated evenly around the opening.
0 2022/03/31 20:03:41 P-Bod
The red plastic piece works to both press the seal to its proper depth, and it keeps the inner diameter PTFE seal expanded until installation.  I learned that these PTFE seals must be installed dry.  Do not oil the seal for install.
The red plastic piece works to both press the seal to its proper depth, and it keeps the inner diameter PTFE seal expanded until installation. I learned that these PTFE seals must be installed dry. Do not oil the seal for install.
0 2022/03/31 20:03:36 P-Bod
New crank seal is pressed into the front cover.
New crank seal is pressed into the front cover.
0 2022/03/31 20:03:31 P-Bod
New phasers arrived.  They’re date coded to October, 24th and 25th of 2009.  Makes me wonder how many of these are available.  The boxes did look a bit aged.
New phasers arrived. They’re date coded to October, 24th and 25th of 2009. Makes me wonder how many of these are available. The boxes did look a bit aged.
0 2022/03/31 19:59:36 P-Bod
0 2022/03/28 19:20:58 P-Bod
Now waiting on new VVT gears.  It’ll be next weekend at best to get going again.
Now waiting on new VVT gears. It’ll be next weekend at best to get going again.
0 2022/03/26 17:34:58 P-Bod
No problem removing the cam bolts.
No problem removing the cam bolts.
0 2022/03/26 17:34:52 P-Bod
LH cams are locked.  Had to re-drill cam holder holes on one tool.  The holes were a hair off and wouldn’t fit right.  Didn’t take much.  The bolts were too long also so I used some spacers.  Cheap tools.
LH cams are locked. Had to re-drill cam holder holes on one tool. The holes were a hair off and wouldn’t fit right. Didn’t take much. The bolts were too long also so I used some spacers. Cheap tools.
0 2022/03/26 16:37:37 P-Bod
RH cams are locked.
RH cams are locked.
0 2022/03/26 16:37:31 P-Bod
Insert the special crank locking tool.  This was a pretty snug fit.  The mounting hole is a bit off center so I couldn’t lock it down, but it won’t move.  Cheap tools.
Insert the special crank locking tool. This was a pretty snug fit. The mounting hole is a bit off center so I couldn’t lock it down, but it won’t move. Cheap tools.
0 2022/03/26 16:00:32 P-Bod
It’s rounded on the in and out edges.
It’s rounded on the in and out edges.
0 2022/03/26 16:00:27 P-Bod
Remove the crank sensor.
Remove the crank sensor.
0 2022/03/26 16:00:20 P-Bod
Rotate the crank until the special hole is inline.
Rotate the crank until the special hole is inline.
0 2022/03/26 16:00:14 P-Bod
The primary chains and tensioners look ok.
The primary chains and tensioners look ok.
0 2022/03/26 12:11:16 P-Bod
Had to take off the alternator and bracket to get to one cover bolt.
Had to take off the alternator and bracket to get to one cover bolt.
0 2022/03/26 12:08:54 P-Bod
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