Discovery I Talk about the Land Rover Discovery Series I within.

My Stuck Diff Lock Story

Old Dec 16, 2012 | 08:05 PM
  #1  
JPSpen's Avatar
Thread Starter
|
Mudding
Joined: Sep 2012
Posts: 245
Likes: 0
From: Earthquakeville Oklahoma
Default My Stuck Diff Lock Story

I thought I would add mine in to the pile so someone might gain a little knowledge..

Couldn't lock diff.. Shifter stuck.. Would go low-high unlocked no problem. Lever would move forward and backward, But not left and right...

Took off the console. Pulled the foam.. Drilled out the rivets. Pulled the boot...

At this point.. The easiest thing to do is to remove the two linkeages(Red Arrows) from the shifter and remove the whole thing. 4 bolts with red X..That's what I did.. 4 Bolts and the entire assembly comes off...Don't fool with the center (PIVOT) pin in the stamped arm... If it was like mine, It was like new and the bushings are a bitch to get back on and the pin back in ....DAMHIK
You can take the top cover off (4 Blue Bolts) After you pull the shifter. The bolt marked with a blue arrow needs to be loosened so you can get the pin out of that linkeage.. After you get the linkeage apart you can slide the arm off the shifter..

Mine was siezed on the left side of the shifter in the flange.(Green Arrow).This is probably where most of them are going to sieze up...
I used a hammer impact to remove the two phillips screws holding the flange to the shifter body.. I spanned the flange across a vice and slapped the shaft with a hammer and punch to knock it free... Cleaned it up. Re-greased it and put it back together.. Blue loctite on all fasteners..

Shifts smooth as butter now... It was likely never used... The back side of the flange gets funk in it and eventually siezes the rod.. It MIGHT be possible to get some PB Blaster on the end of that shaft if you know what you're aiming for.. But It's really just five minutes to pull the whole thing once you get it uncovered...No amount of spraying inside the shifter is going to free it up..It's got to be outside on the end of that shaft where the green arrow is pointing..




John
 
Attached Thumbnails My Stuck Diff Lock Story-t5t3qa.jpg  

Last edited by JPSpen; Dec 17, 2012 at 04:52 PM.
Reply
Old Dec 18, 2012 | 06:58 PM
  #2  
zoso-'s Avatar
Three Wheeling
Joined: Feb 2010
Posts: 61
Likes: 2
From: Canada
Default

Thanks for the write up, and great job.

One of the things on my list to do, hopefully mine is just seized in the way you describe. At least now I know the best way to get the linkage off.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DavC
LR3
1
Jan 26, 2015 05:52 PM
cornbreadj
Discovery II
4
Dec 27, 2014 07:50 PM
ImQuattro
Discovery II
20
May 1, 2014 08:36 PM
97DISCOIDAHO
Discovery II
16
Apr 13, 2007 11:09 PM
johnkbl
Discovery II
1
Apr 2, 2007 01:08 PM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 12:32 PM.