Discovery I Talk about the Land Rover Discovery Series I within.

rotoflex quality

Old Mar 29, 2012 | 12:18 AM
  #11  
wheelgarage's Avatar
Recovery Vehicle
Joined: Aug 2009
Posts: 1,033
Likes: 4
From: SF Bay Area
Default

Everytime I look at those pics...I nod my head...and sigh a "WTF"...friggin engineering....
 
Reply
Old Mar 29, 2012 | 07:15 AM
  #12  
DiscoIIBrandon's Avatar
Rock Crawling
Joined: Jul 2010
Posts: 435
Likes: 4
From: Lakeland, FL
Default

Yup, looks like it might be time to replace THAT one!!!!!

What are guys referring to "needing heat" when replacing the rotoflex? I'm assuming only if you swap out and go non-rotoflex?

Mine was cracked (not nearly as bad as OP) and caused vibration when decelerating at speeds over 50....got a good used one from Will Till for about $30.

PB Blaster, two 19mm open ends, and a flat head to leverage the shaft off and it's a done deal. I'm not expecting this one to last very long, but should buy me some time to work up the courage to convert.
 
Reply
Old Mar 29, 2012 | 10:27 AM
  #13  
Danny Lee 97 Disco's Avatar
Joined: Mar 2010
Posts: 5,584
Likes: 7
From: Pittsburgh PA suburbs.
Default

The heat is needed to remove the flange frm the rear diff when converting from a 3 bolt that accomodattes the rotoflex to the 4 bolt for the non-roto-flex.

I got one from Will also, but it only lasted a few months. My 30 year old son was driving my Disco in the snow and he came home one night with it all screwed up. I went thru 3 rotoflexes then went to the 98 d/s. Happy with it.

We were underneath it in 20 degree weather laying on top of cardboard over ice and snow swapping a shredded RotoFlex on a cold December night. I decided right then, no one else drives my Discovery and no more RotoFlex. It is amazing what you can do when you have to. We had the old one out and the new one in in a matter of minutes.
 

Last edited by Danny Lee 97 Disco; Mar 29, 2012 at 10:30 AM.
Reply
Old Mar 29, 2012 | 10:32 AM
  #14  
Danny Lee 97 Disco's Avatar
Joined: Mar 2010
Posts: 5,584
Likes: 7
From: Pittsburgh PA suburbs.
Default

If you plan it right and buy a used D/S the swap is about the same cost as a RotoFlex alone is.
 
Reply
Old Mar 29, 2012 | 02:40 PM
  #15  
ColoDisco's Avatar
Recovery Vehicle
Joined: Aug 2009
Posts: 851
Likes: 0
From: Golden, CO
Default

Exactly what parts are needed to swap out the rotoflex?
Is it possible to put in a complete rear axle and driveshaft out of a D2?
 
Reply
Old Mar 29, 2012 | 08:02 PM
  #16  
Danny Lee 97 Disco's Avatar
Joined: Mar 2010
Posts: 5,584
Likes: 7
From: Pittsburgh PA suburbs.
Default

All that is needed is:
(1) a rear driveshaft that has the rear u-joints instead of the rotoflex. Mid 97 and 98, not sure after that, they switched back to the rotoflex at some point.
(2) the rear flange is different (3 bolt for rotoflex, 4 bolt for other one,
(3) Spacer - there is a spacer due to minoir length differences
(4) a seal - (Antichrist sold me a seal and a bolt to help remove old flange)

It is a fairly simple change over if you do not screw up removing the existing piece that is lock-tited on like I did, then it is a couple of days on your back in the driveway with a hacksaw. Still doable, just a little more fun.

There is an existing thread on here about my adventures in doing the swap.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ericschramm2000
Freelander
10
Oct 17, 2008 01:43 PM
boriswip
Engine & Internal
6
Jul 24, 2007 09:54 PM
jochvalve
Retired - Private For Sale/Trade Classifieds
0
Feb 11, 2007 04:45 AM
boriswip
Freelander
4
Jan 20, 2007 07:13 PM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 11:59 PM.