Discovery II Talk about the Land Rover Discovery II within.
Sponsored by:
Sponsored by:

2003 D2 Engine failure

Thread Tools
 
Search this Thread
 
Old Jun 7, 2020 | 01:16 PM
  #1  
zski128's Avatar
Thread Starter
|
Recovery Vehicle
Joined: Dec 2012
Posts: 820
Likes: 230
From: Boston, MA
Default 2003 D2 Engine failure

I picked up a 2003 parts truck a couple
months back and just got around to tearing down the engine. The previous owner said it blew a head gasket as it lost coolant and white smoke out of the tail pipe. As I tore it down I noticed the exhaust ports on the two center cylinders on the passenger side where steam cleaned. Not a good sign. Anyway take a look at the pictures below. My guess is that the liner slipped low enough for the top piston ring to pop out and destroy it. It must have been loose for some time as the cylinder head has quite a groove hammered into it.






I guess this block will make a good end table
 
Reply
Old Jun 7, 2020 | 01:19 PM
  #2  
Saturnine's Avatar
Pro Wrench
Joined: Jan 2018
Posts: 1,721
Likes: 258
From: Denver
Default

Good lawdy
 
Reply
Old Jun 7, 2020 | 01:25 PM
  #3  
XRAD's Avatar
Pro Wrench
Joined: Feb 2019
Posts: 1,288
Likes: 445
Default

rut row.... block is , but maybe the crank is still good....

I don't know if a slipped liner definitely indicates a poor casting/water ingress to liner....maybe it can still be T hatted w/new sleeves.....
 
Reply
Old Jun 7, 2020 | 01:26 PM
  #4  
cvhyatt's Avatar
Recovery Vehicle
Joined: Feb 2019
Posts: 1,222
Likes: 595
From: Jacksonville, FL
Default

Reminds me of my original purchase! My condolences. I got a good bare block from roverlandparts.com
 
Reply
Old Jun 7, 2020 | 02:22 PM
  #5  
zski128's Avatar
Thread Starter
|
Recovery Vehicle
Joined: Dec 2012
Posts: 820
Likes: 230
From: Boston, MA
Default

This was just a parts truck so was pulling everything off of it. A spare block would have been nice, oh well. Interestingly this was the same cylinder that failed on my old 2004.
 
Reply
Old Jun 7, 2020 | 05:37 PM
  #6  
Extinct's Avatar
Baja
Joined: Feb 2013
Posts: 5,283
Likes: 1,813
From: Lynchburg VA
Default

That is quite interesting, the lower end of the block is supposed to support the liner.
 
Reply
Old Jun 7, 2020 | 06:59 PM
  #7  
zski128's Avatar
Thread Starter
|
Recovery Vehicle
Joined: Dec 2012
Posts: 820
Likes: 230
From: Boston, MA
Default

Originally Posted by Extinct
That is quite interesting, the lower end of the block is supposed to support the liner.
Great point. I had the sump off to get the torque converter bolts out but didn’t notice any metal fragments. The engine also bars over as normal, I’ll take a look at the underside of the block soon.
 
Reply
Old Jun 7, 2020 | 11:42 PM
  #8  
Richard Gallant's Avatar
Camel Trophy
Joined: Sep 2017
Posts: 3,820
Likes: 1,337
From: Mission BC Canada
Default

wow how long did they run it like that I wonder
 
Reply
Old Jun 8, 2020 | 02:18 AM
  #9  
The Deputy's Avatar
Camel Trophy
Joined: Oct 2016
Posts: 4,867
Likes: 1,410
From: Michigan
Default

At least it's nice to find the "smoking gun". No doubts about the condition of that block.
 
Reply
Old Jun 13, 2020 | 06:24 AM
  #10  
zski128's Avatar
Thread Starter
|
Recovery Vehicle
Joined: Dec 2012
Posts: 820
Likes: 230
From: Boston, MA
Default

Some follow up pictures as I finished stripping the block. The crank and the rod on the damaged cylinder does not look bent to the eye but will have to measure. This engine had 135k on it.


Engine had lots of oil leaks between the transmission but the rear main seal and crucifix seal was dry


The oil leaks where from the oil pan gasket in the rear and one of the oil gallery plugs.


There was a lip to hold the sleeve in place...


This is what the lip should look like, flush with the sleeve.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
keninnc
Discovery II
15
Feb 7, 2020 06:03 PM
03_Rover
Retired - Private For Sale/Trade Classifieds
3
Aug 29, 2019 07:34 PM
Gonow
Build Threads
13
Mar 1, 2019 10:51 AM
Randy Murzyn
Discovery II
30
Feb 14, 2018 01:56 AM
jfall
Discovery II
4
Mar 24, 2014 03:05 PM




All times are GMT -5. The time now is 02:10 PM.