Decided to do the headliner on my D1.....(pics)
#1
![Default](https://landroverforums.com/forum/images/icons/icon1.gif)
After seeing the D2 Headliner thread, I thought this would be an excellent weekend project.......as long as its a 3-4 day weekend.
If you want to do this right, you'll need to take your time. Yes, you can still drive around without a headliner.
For basic headliner removal you can reference hilltoppersx D2 thread since removal is very similar to the D1: https://landroverforums.com/forum/sh...ad.php?t=26219
Ready to come out:
![](http://img69.imageshack.us/img69/1345/15111621.jpg)
Removed:
![](http://img29.imageshack.us/img29/9379/2outb.jpg)
Strip the old liner:
![](http://img69.imageshack.us/img69/4125/3strip.jpg)
Liner stripped, ready to remove the foam:
![](http://img20.imageshack.us/img20/21/4foamremove.jpg)
Use a wire brush to remove the old foam(the most labor intensive part of the whole project):
![](http://img20.imageshack.us/img20/3573/5wirebrush.jpg)
Vacuum off all of the excess foam:
![](http://img20.imageshack.us/img20/7499/6vac.jpg)
A wire brush on a drill will make it a bit easier to get the excess foam and glue off (I would recommend being careful on this part, as you may fray the fiber a bit in some areas):
![](http://img20.imageshack.us/img20/8254/7drill.jpg)
I didn't dry or wet sand because I didn't feel it necessary so I prepped for primer:
![](http://img3.imageshack.us/img3/8383/8prepaper.jpg)
Primed:
![](http://img199.imageshack.us/img199/9074/9prime.jpg)
I attempted painting the headliner with no success. The paint just seemed to soak in:
![](http://img707.imageshack.us/img707/6522/10paintattempt.jpg)
I realized that I needed some kind of hard, paintable, non-bondo surface in order for the paint to stick. The reason why I didn't go with some type of auto bondo is because the headliner needs to be able to flex to be re-installed. I figured the bondo would be too hard and crack when the headliner was flexed for reinstallation. This is what I found and used:
![](http://img197.imageshack.us/img197/31/11rustoleum.jpg)
I used 5-6 cans to completely cover the headliner. This gave me about 3 good coats of undercoating(overcoating, in this case
) If you're trying to coat the headliner enough to not be able to see any of the fibers, I would recommend a few more coats because I can still see them in a few areas.
![](http://img69.imageshack.us/img69/5167/12done.jpg)
![](http://img69.imageshack.us/img69/8374/13done.jpg)
I decided not to paint my headliner after doing the "overcoating", so I reinstalled it as is. If you're planning on painting it, I would think it would take a pretty good amount of primer depending on which color you're trying to cover it with.
I will post a picture of the finished product tomorrow, however it doesn't look all that disimilar from hilltopper's D2 headliner. I do still have the option to paint it in the future, however. Regardless, no more saggy headliner, ever!
If you're planning on fixing the sunroofs on your D1, I would recommend doing this project at the same time to save you from having to drop the headliner twice. I will be doing a write-up on D1 sunroof tech repair/rebuild very soon.
![Wink](https://landroverforums.com/forum/images/smilies/Uh2vXQr.png)
For basic headliner removal you can reference hilltoppersx D2 thread since removal is very similar to the D1: https://landroverforums.com/forum/sh...ad.php?t=26219
Ready to come out:
![](http://img69.imageshack.us/img69/1345/15111621.jpg)
Removed:
![](http://img29.imageshack.us/img29/9379/2outb.jpg)
Strip the old liner:
![](http://img69.imageshack.us/img69/4125/3strip.jpg)
Liner stripped, ready to remove the foam:
![](http://img20.imageshack.us/img20/21/4foamremove.jpg)
Use a wire brush to remove the old foam(the most labor intensive part of the whole project):
![](http://img20.imageshack.us/img20/3573/5wirebrush.jpg)
Vacuum off all of the excess foam:
![](http://img20.imageshack.us/img20/7499/6vac.jpg)
A wire brush on a drill will make it a bit easier to get the excess foam and glue off (I would recommend being careful on this part, as you may fray the fiber a bit in some areas):
![](http://img20.imageshack.us/img20/8254/7drill.jpg)
I didn't dry or wet sand because I didn't feel it necessary so I prepped for primer:
![](http://img3.imageshack.us/img3/8383/8prepaper.jpg)
Primed:
![](http://img199.imageshack.us/img199/9074/9prime.jpg)
I attempted painting the headliner with no success. The paint just seemed to soak in:
![](http://img707.imageshack.us/img707/6522/10paintattempt.jpg)
I realized that I needed some kind of hard, paintable, non-bondo surface in order for the paint to stick. The reason why I didn't go with some type of auto bondo is because the headliner needs to be able to flex to be re-installed. I figured the bondo would be too hard and crack when the headliner was flexed for reinstallation. This is what I found and used:
![](http://img197.imageshack.us/img197/31/11rustoleum.jpg)
I used 5-6 cans to completely cover the headliner. This gave me about 3 good coats of undercoating(overcoating, in this case
![Wink](https://landroverforums.com/forum/images/smilies/Uh2vXQr.png)
![](http://img69.imageshack.us/img69/5167/12done.jpg)
![](http://img69.imageshack.us/img69/8374/13done.jpg)
I decided not to paint my headliner after doing the "overcoating", so I reinstalled it as is. If you're planning on painting it, I would think it would take a pretty good amount of primer depending on which color you're trying to cover it with.
I will post a picture of the finished product tomorrow, however it doesn't look all that disimilar from hilltopper's D2 headliner. I do still have the option to paint it in the future, however. Regardless, no more saggy headliner, ever!
If you're planning on fixing the sunroofs on your D1, I would recommend doing this project at the same time to save you from having to drop the headliner twice. I will be doing a write-up on D1 sunroof tech repair/rebuild very soon.
Last edited by BajaXJ92; 02-02-2010 at 11:04 PM.
#2
![Default](https://landroverforums.com/forum/images/icons/icon1.gif)
I did the same thing, only after priming, I put black cloth back on. I spent about $60 on the whole thing. Mine didn't have a headliner in it when I got it and it stayed that way for a year while I searched for a good backer. The one I got was a little saggy in places and I still had to fiberglass the top and add some thin straps for rigidity. Tons better with the liner. I can remember ice forming on the inside of the roof on a trip to Chi town....
Thanks for the pics..
Thanks for the pics..
#4
![Default](https://landroverforums.com/forum/images/icons/icon1.gif)
Since I've removed it twice now, once for sunroof repair/rebuild and then to repaint, it only takes me about 30-40mins to completely remove it and find a safe place for all of the screws that hold it in. When you remove it, I would recommend taping all of the screws that you remove to the parts/panels that you remove. Makes reinstallation a whole lot easier!
#8
![Default](https://landroverforums.com/forum/images/icons/icon1.gif)
Bro, It's $300.00 to have your headliner redone....It should out last your ownership..
Chris
![Big Grin](https://landroverforums.com/forum/images/smilies/lxvR5hR.png)
#9
![Default](https://landroverforums.com/forum/images/icons/icon1.gif)
Yeah, ripped mine out over the weekend and painted it. The only issue that I ran into was a bunch of mixed screws, some flat, some phillips, some stripped.
The old liner just pulled off and the foam came off with a nylon carpet brush. I gave it a couple of coats of primer, then hit it with tan spray paint, then a couple of coats of a tan stone finish.
Cost about $40 in paint.. but, it looks just like fabric!
..and the fumes are slowly going away.
The old liner just pulled off and the foam came off with a nylon carpet brush. I gave it a couple of coats of primer, then hit it with tan spray paint, then a couple of coats of a tan stone finish.
Cost about $40 in paint.. but, it looks just like fabric!
..and the fumes are slowly going away.
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