Discovery II Talk about the Land Rover Discovery II within.
Sponsored by:
Sponsored by:

Easy way to remove the water pump

Thread Tools
 
Search this Thread
 
Old Nov 15, 2009 | 07:42 PM
  #1  
lipadj46's Avatar
Thread Starter
|
TReK
Joined: Oct 2008
Posts: 3,106
Likes: 8
Default Easy way to remove the viscous fan

There does not seem to be a general consensus on the best way to remove the viscous fan so here is how I did it. This only works with the belt on. These pictures are after the fact so keep the belt on. Also the Wrench is a 36mm wrench from Northern Tool, it's under $15.

1) Make a simple tool like this out of a piece of steel bracket and a bolt thin enough to fit in the spanner holes on the pulley then cut the bolt short:

Name:  100_0310.jpg
Views: 277
Size:  147.0 KB
Name:  100_0309.jpg
Views: 324
Size:  93.5 KB

2) Turn the pulley so a spanner hole is on the right side. Then put the spanner tool in the hole and put the wrench over top of it. Then clamp the spanner on the PAS pulley with a vise grip.

Name:  100_0307.jpg
Views: 369
Size:  143.2 KB
Name:  100_0308.jpg
Views: 332
Size:  104.6 KB

3) Now whack the wrench to the left with a rubber mallet:

Name:  100_0312.jpg
Views: 360
Size:  88.6 KB
 

Last edited by lipadj46; Nov 15, 2009 at 07:48 PM.
Reply
Old Nov 15, 2009 | 07:55 PM
  #2  
Spike555's Avatar
Team Owner
Joined: Jun 2007
Posts: 26,212
Likes: 98
From: Grand Rapids MI
Default

There is a special tool made specifically for holding the water pump pulley.
It is a "U" with holes in it that go over top of the bolt heads, then you use the fan clutch wrench and remove the fan.

Your way looks like it works well and it alot cheaper than the tool kit.
 
Reply
Old Nov 15, 2009 | 08:06 PM
  #3  
lipadj46's Avatar
Thread Starter
|
TReK
Joined: Oct 2008
Posts: 3,106
Likes: 8
Default

I was going to buy that tool from difflock a while back but it was too expensive. If I had some more bracket material I could have built a real spanner erector set style but this is the material I had at hand.
 
Reply
Old Nov 15, 2009 | 08:50 PM
  #4  
greg409's Avatar
Winching
Joined: Jul 2006
Posts: 739
Likes: 5
From: west of chicago
Default

Nice,
I think I put a wrench on mine & slapped it with a hammer to get it off, then I reinstalled a pair of 12" electrics.

(& I think I gained a couple of hp's)
 
Reply
Old Nov 15, 2009 | 09:59 PM
  #5  
Sbonomo's Avatar
Three Wheeling
Joined: Jan 2009
Posts: 63
Likes: 0
From: Pasadena, CA
Default

I wish I would have seen this a month ago before I paid 300 to have this done....
 
Reply
Old Nov 16, 2009 | 08:09 AM
  #6  
mcleoddude's Avatar
Drifting
Joined: Feb 2009
Posts: 42
Likes: 0
From: Portland, Oregon
Default

I only charged my buddy 80 but i felt bad cause of the look on his face when i told him his heads were leaking
 
Reply
Old Nov 17, 2009 | 02:22 PM
  #7  
MojaveMike45's Avatar
4th Gear
Joined: Aug 2009
Posts: 4
Likes: 0
From: Woodland Hills,CA
Default Get your nut off

10" adjustable wrench & 8" pipe wrench ... check this forum, dweb, or LRO for a pic of how to place the pipe wrench 90 to the flange ... post title "Finally got my nut off"
 
Reply
Old Nov 17, 2009 | 02:38 PM
  #8  
XCELLER8's Avatar
Pro Wrench
Joined: Oct 2008
Posts: 1,647
Likes: 91
From: sackets harbor, ny
Default

Originally Posted by greg409
Nice,
I think I put a wrench on mine & slapped it with a hammer to get it off, then I reinstalled a pair of 12" electrics.

(& I think I gained a couple of hp's)
sorry to hijack here , but are your fans on all the time , or dash switch or ?
 
Reply
Old Jan 2, 2010 | 06:59 PM
  #9  
Baylink's Avatar
Rock Crawling
Joined: Oct 2009
Posts: 447
Likes: 0
From: St Pete FL USA
Default

Ah. *That's* how they *expect* you to hold the pully.

I have a strap wrench around somewhere; I think it's big enough to go around that pulley. Will a standard 36mm open end fit in there, then?
 
Reply
Old Jan 2, 2010 | 07:21 PM
  #10  
lipadj46's Avatar
Thread Starter
|
TReK
Joined: Oct 2008
Posts: 3,106
Likes: 8
Default

Yes any 36mm wrench should fit, the Northern Tool wrench is beefy but fit. My large craftsman adjustable wrenches are too thick to fit. It is pretty hard to get a strap wrench in there because there are pulleys all around, remove the PAS pulley and idler pulley and that will probably work with a strap wrench though you may need a 2nd set of hands.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cdm
Discovery II
8
Apr 11, 2017 11:18 PM
Xrover
Detailing
11
May 18, 2013 08:06 AM
georgep
General Range Rover Discussion - Archived
4
Jan 2, 2012 10:32 PM
steveo2000
Discovery II
10
Aug 30, 2011 06:59 PM
phatduc
Discovery II
10
Dec 23, 2008 11:57 AM




All times are GMT -5. The time now is 08:57 PM.