Transfer Box Fill Plug
I always had a shop change my transfer box fluid and it needs to be changed again. I've decided to do it myself now. How do I get to the fill plug? My rachet doesn't clear the brake drum. Does the plug require a lot of force to open?
Thanks in advance.
Thanks in advance.
I used a serpentine belt tensioner tool and it worked great. It is flat and skinny to fit between the transfer case and the brake line and it was like 20 inches long + a 10 inch extension or so...and with all that leverage I just barely broke it loose. Here's the link to the one I bought. The extension is a 1/2" drive. So you mount that onto the long 3/8" drive to get some awesome leverage. It truly is a great tool to have for this:
http://www.amazon.com/OEMTools-27115-Serpentine-Belt-Tool/dp/B0014WDKQ4
http://www.amazon.com/OEMTools-27115-Serpentine-Belt-Tool/dp/B0014WDKQ4
I used a serpentine belt tensioner tool and it worked great. It is flat and skinny to fit between the transfer case and the brake line and it was like 20 inches long + a 10 inch extension or so...and with all that leverage I just barely broke it loose. Here's the link to the one I bought. The extension is a 1/2" drive. So you mount that onto the long 3/8" drive to get some awesome leverage. It truly is a great tool to have for this:
Amazon.com: OEMTools 27115 Serpentine Belt Tool: Home Improvement
Amazon.com: OEMTools 27115 Serpentine Belt Tool: Home Improvement
X2 on this. I fought with my fill plug the first time I did the service. I got to thinking, "Is there anything else I can use that has a 1/2" square drive?" After a few beers, I remembered the serpentine belt tensioner tool. I rented one from where I work (O'Reillys) and had the plug out within minutes.
Forget WD-40. I've mentioned it before on this board about my new go-to penetrant in a can. https://seafoamsales.com/deep-creep/ I used to use PB Blaster, but this stuff makes the PB look like water.
Last edited by lordmorpheus; Nov 2, 2015 at 10:07 PM.



