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Transfer case issue?

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Old Aug 22, 2016 | 04:53 PM
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fern540's Avatar
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Default Transfer case issue?

So i was trying to recover a vehicle off-road, pulling in reverse loading the front end, i was working it pretty hard, heard a loud gear grind sound and lost the front drive and high gear. It will occasionally go into high but slips out quickly. Anyone have suggestions on what to look at first? There isn't any noise since the initial breakage. No fluids visible after. Has trutracs for diffs, stock ring and pinion.
Any help getting pointed in the right direction will be appreciated.
2001 disco BTW
 
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Old Aug 22, 2016 | 05:22 PM
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If you don't see anything obvious, drain the transfer case oil and look for your metal. you can rebuild the one that you have or get another used unit and swap that in 1 day. If you are spinning the tires the thrust washers will wear down and take out the planet gears and cross-shafts, or so I have read. If you look at the t-case diagram in the workshop manual you will see what I am talking about. #16, 17, 18 in the diff carrier.
 

Last edited by chubbs878; Aug 22, 2016 at 05:29 PM.
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Old Aug 22, 2016 | 09:31 PM
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Originally Posted by chubbs878
If you don't see anything obvious, drain the transfer case oil and look for your metal. you can rebuild the one that you have or get another used unit and swap that in 1 day. If you are spinning the tires the thrust washers will wear down and take out the planet gears and cross-shafts, or so I have read. If you look at the t-case diagram in the workshop manual you will see what I am talking about. #16, 17, 18 in the diff carrier.
Check the front diff too.
 
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Old Aug 24, 2016 | 09:39 PM
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Found the front drive issue!!

 
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Old Aug 24, 2016 | 10:34 PM
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So you didn't notice the difficulty and obvious raquet when moving and trying to steer?
 
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Old Aug 24, 2016 | 11:24 PM
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Holy cow!!!!!
 
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Old Aug 25, 2016 | 04:31 AM
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What was that in its former life, before metamorphosing into scrap steel?
 
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Old Aug 25, 2016 | 06:46 AM
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Looks like a CV joint...?
 
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Old Aug 25, 2016 | 09:08 AM
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Originally Posted by mln01
What was that in its former life, before metamorphosing into scrap steel?
That "was" a CV joint.
 
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Old Aug 25, 2016 | 09:11 AM
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Originally Posted by chubbs878
So you didn't notice the difficulty and obvious raquet when moving and trying to steer?
To be honest there was no noise after the initial break and no problem steering!
 
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