Made a roof rack yesterday
#21
The dimensions are 80"X51.5"X4.5". As far as the cuts it was made as the work was in progress. I started with the bottom and made the base before I cut the other lengths, I used 3.5 sticks of tubing totalling about 70 feet. Once I made the base then that is when I started to look at how the floor was going to work. I wanted the sunroof opening which I just measured the sunroof and then made sure it was big enough. Te rest I just made it how I thought I would use it the most. Always measure from your bends and you should be just fine.
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