Help me with D2 2003 intermittent revving while idle and self repairing Head Gasket
Hey everyone, finally got the heads off and took them to the neighborhood machinist- got it back later that afternoon and it costed $130 total. One side was machined .02 and the other side was .015. They said they saw no real damage. So as I wait for a few things, I have since cleaned the inside of the cylinder walls clean and slick with WD40. I am slowly cleaning all the rocker arm components with Simple green and the outside of other things I can safely clean without worry of destroying. I also ordered a new breather axle differential tube because it looks like a pancake now and melted clean through from resting on the exhaust manifold. Luckily I found one on ebay for $30. I also had a hard time taking off the SAI manifolds from the block because of the copper pipes being seized so I had to break one from the copper bend and take them off individually- then I found that one side costs $200+ so I am lucky the other side is ok to use. All in all I am awaiting that new SAI manifold/Breather tube and everything will be going back on.
One thing that I would need help on is that when I was taking off the last screw on the head gasket, I accidentally leaned on the hose that connects from the brake servo to the air intake manifold aluminum chamber that has a red ring around it, sort of like the other end of the valve but it seems like it is really stuck. It does have arrows on it but I can't see of a way to remove the hose so I can try to fit another tube into it.
Also when I removed the header, I found 5 cylindrical bushings that are silver and have a circumference of .5 inch and is about .25 inch high...I will post a pic later of it but I was wondering where this could have come from and how many there must be if I lost the others or not. They look specially machined.
Regards, Willz
One thing that I would need help on is that when I was taking off the last screw on the head gasket, I accidentally leaned on the hose that connects from the brake servo to the air intake manifold aluminum chamber that has a red ring around it, sort of like the other end of the valve but it seems like it is really stuck. It does have arrows on it but I can't see of a way to remove the hose so I can try to fit another tube into it.
Also when I removed the header, I found 5 cylindrical bushings that are silver and have a circumference of .5 inch and is about .25 inch high...I will post a pic later of it but I was wondering where this could have come from and how many there must be if I lost the others or not. They look specially machined.
Regards, Willz
Thanks Lordmorpheus for that instruction and drowssap for identifying the ring. Also thanks Drowssap for the ring identification- Would you know how many I am supposed to have?
Last edited by William Kahapea; Dec 24, 2014 at 01:09 AM. Reason: forgot to thank Drowssap
I have total 5 rings, thinking I might be missing more.
Also Here is the pic of the melted breather hose I am replacing.
Also looking at cleaning my fuel injectors. I might get a kit from ebay that will supply all the replacement tubes/rings that would make it seal better. Thanks for everyones help so far- very very helpful. I will keep in touch when I get this going.
Cheers- Willz
Also Here is the pic of the melted breather hose I am replacing.
Also looking at cleaning my fuel injectors. I might get a kit from ebay that will supply all the replacement tubes/rings that would make it seal better. Thanks for everyones help so far- very very helpful. I will keep in touch when I get this going.
Cheers- Willz
yes, those are spacers for the valve cover gaskets, i don't run them so im not sure who many you should have.
as far as cleaning the injector someone did a real good right up and bought the ultrasonic bath, why dont you see if they will rebuild yours for a modest fee.
looks like your plate is full as it is.
as far as cleaning the injector someone did a real good right up and bought the ultrasonic bath, why dont you see if they will rebuild yours for a modest fee.
looks like your plate is full as it is.
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Disco Mike
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May 27, 2011 09:29 AM



