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Can you use 03-04 front grill with 01 style glass headlights?

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Old Apr 3, 2020 | 06:36 PM
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Mudding
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Default Can you use 03-04 front grill with 01 style glass headlights?

Silly question but has anyone done this? Is it possible? I feel like I've seen it done on someone's truck but can't find a picture.

Thanks.
 
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Old Apr 3, 2020 | 07:38 PM
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Yes, look up my 2002 Disco for sale ad, it has the newer grille on it.
 
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Old Apr 3, 2020 | 07:40 PM
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Mudding
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Originally Posted by Extinct
Yes, look up my 2002 Disco for sale ad, it has the newer grille on it.
Thank you anything I need to know when making the swap ?
 
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Old Apr 4, 2020 | 05:24 AM
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No, obviously not as good a fit as the proper grille, small gaps in the corners, but otherwise fine.
 
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Old Apr 4, 2020 | 09:58 AM
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Yes any 94-04 Grill can be swapped around but small mods are necessary.

I have an 02 D2 Kalahari with an 03-04 Grill, I installed a TF front winch bumper and with the original 99-02 grill it would have required me to cut off nearly 1inch off the bottom (original Saudi Grill) which I was not going to do! The 03-04 grill worked out perfectly as it isn't as tall (due to the 03-04 front bumper design). That allowed me to install a Warn Winch without chopping up the grill and it also meant I didn't have to cut it to install the TF front bumper. The only thing you need to do is shorten the front corner bezels (ones that sit under a 99-02 D2 headlight). I just used a hacksaw and it was super simple. Then I made 2 little metal brackets to support the front corner bezels.

My 99 D2 is also now sporting an 03-04 grill as the original fell to pieces and I did the same procedure as mentioned above. The 03-04 Grill is made out of a much more durable plastic vs 94-02 units that reminded me more of egg shells.



 

Last edited by Best4x4; Apr 4, 2020 at 10:01 AM.
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Old Apr 4, 2020 | 07:15 PM
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Originally Posted by Best4x4
Yes any 94-04 Grill can be swapped around but small mods are necessary.

I have an 02 D2 Kalahari with an 03-04 Grill, I installed a TF front winch bumper and with the original 99-02 grill it would have required me to cut off nearly 1inch off the bottom (original Saudi Grill) which I was not going to do! The 03-04 grill worked out perfectly as it isn't as tall (due to the 03-04 front bumper design). That allowed me to install a Warn Winch without chopping up the grill and it also meant I didn't have to cut it to install the TF front bumper. The only thing you need to do is shorten the front corner bezels (ones that sit under a 99-02 D2 headlight). I just used a hacksaw and it was super simple. Then I made 2 little metal brackets to support the front corner bezels.

My 99 D2 is also now sporting an 03-04 grill as the original fell to pieces and I did the same procedure as mentioned above. The 03-04 Grill is made out of a much more durable plastic vs 94-02 units that reminded me more of egg shells.



Thanks for the pictures and explanation!
 
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Old Apr 5, 2020 | 09:35 AM
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My truck has the same setup as Best4x4's Kalahari, but Best, how did you attach the bezels to the brackets you fabricated without putting a screw through their inboard ends?
 
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Old Apr 5, 2020 | 11:26 AM
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I used a pair of those sticky tape backed zip tie holders on the Kalahari. On the 99 I just drilled 2 holes & used 2 stainless steel bolts. The TF bumper sits directly under the bezel so it just needed to be held front to back. On the 99 with an ARB I needed to make sure it was good at fully supporting the bezel weight so I used a bolt. Looks fine IMHO.
 
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