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CDL kit Discussion [Center Locking Differential]

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Old May 29, 2013 | 05:55 PM
  #51  
iambhooper's Avatar
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Joined: Jan 2013
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From: Greensboro, NC
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Originally Posted by Paul Grant
The '99's did come with the nipple.

It could very well be that the transfer case was changed at some time prior to your purchase of the truck.

The original driveshaft had a zerk fitting on the front u-joint from the factory. It's the two in the back that are typically the problem because they don't have zerks and are not serviceable.
Aren't I lucky? I ordered the remand power unit, itll be here friday. Of course I gotback this afternoon and my partner and tech decided to order parts and try to rebuild the old one.... which means ill have a reman for sale soon!

Sucks that the truck doesnt have a cdl, but I plan to sell it anyway.
 
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Old Jun 9, 2013 | 02:10 PM
  #52  
jbkroh's Avatar
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just came from crazy ray's with a d1 cdl shift assembly
i took the whoe assem. shifter mount and all linkage
**** boot everything...$30.00
now the bad i'm assuming the shaft once slid left and right freely
i have it soaking in PB now
 
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Old Jun 9, 2013 | 02:15 PM
  #53  
captain203's Avatar
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Joined: May 2013
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Originally Posted by jbkroh
just came from crazy ray's with a d1 cdl shift assembly
i took the whoe assem. shifter mount and all linkage
**** boot everything...$30.00
now the bad i'm assuming the shaft once slid left and right freely
i have it soaking in PB now

Did you get the housing with the bent arm...makes the install easier.

yes it should move side to side. You will see the end of the shaft moving in and out of the shifter housing. took me about 1/2 an hour of working the shifter around soaking it with pen oil to get it moving.
 

Last edited by captain203; Jun 9, 2013 at 05:13 PM.
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Old Jun 9, 2013 | 02:19 PM
  #54  
jbkroh's Avatar
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looks like the bent arm
operates hi-low
cdl is a piece of c channel
and the arm connected with a small peice of linkage
 
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Old Jun 9, 2013 | 02:26 PM
  #55  
captain203's Avatar
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the housing on top of the transfer case. where the hi/lo range arm connects to held in by 6 bolts. if you go back a few posts there is a link to pics of the set up. the stock D2 cable connects to a straight arm and if you use this you will have to bend the link rod to work.


add the link here.

DI CDL - LAND ROVER CLUB V.I.
 

Last edited by captain203; Jun 9, 2013 at 02:30 PM.
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Old Jun 9, 2013 | 03:50 PM
  #56  
jbkroh's Avatar
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figures,
i should have read up on it first
i had that in my hand and didn't think it would be needed...back to C.R.
to get it.
 
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Old Jun 9, 2013 | 05:01 PM
  #57  
slabrat's Avatar
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Joined: Jul 2012
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From: Kaintuck ee
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Originally Posted by captain203
Yep makes sense now. Thanks for the info. Got the whole set up including the hi/low selecter housing with the bent arm.
Mine has worked flawlessly
 
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Old Jun 12, 2013 | 08:18 PM
  #58  
jbkroh's Avatar
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finally got back to freeing up the rod
leave to our friends across the pond using dissimilar
metals...steel shaft in a alum. housing, that's why they bind
honed the hole out by locking the shaft in my cordless and spinning
while appling PB Blaster the coated everything with green grease
now it's better than new
quicksilver 101 is the best grease for this application, used it on boats for years and have never had a problem with seize
 
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Old Jun 12, 2013 | 10:45 PM
  #59  
DiscoRover007's Avatar
Recovery Vehicle
Joined: May 2009
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From: Charlotte, NC
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Question for you guys. I've got an 03 DII. I'm heavily considering the D1 linkage method, and front housing swap. I'm wondering when installed what will I need to do to get the CDL light to engage on the dash? Is there any wiring acquired to accomplish that?
 
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Old Aug 22, 2014 | 08:30 PM
  #60  
sdhow's Avatar
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Joined: Aug 2014
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Originally Posted by Rover_Hokie
X2 on verifying CDL presents and not assuming anything based on the model year and build date. I had an early '01 that came off the line in 2000. I sourced a D1 shifter without confirming, opened the center console, and no nipple. Had to add the front output assembly. After some research on the VIN by Will Tillery, it had come with CDL, but was swapped out during warranty period by LR for the PO with a non-CDL transfer case.
I have a '03 Disco SE and I cannot feel the "nipple" on mine. Just to be sure, who is Will Tillery and how do I go about having him check my VIN to verify this?
 
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