D2 front driveshafts rebuild
I've seen a lot recently on front D2 driveshafts (propshafts in the UK) so I thought I post this for rebuilding guidance.
www.discovery2.co.uk / Workshop :- front and Rear propshaft
www.discovery2.co.uk / Workshop :- front and Rear propshaft
Last edited by dusty1; Mar 24, 2015 at 09:22 AM.
Isn't the pin with the spring fitted inside 'fixed' into the shaft end trunnion? as I'm not sure it comes apart as a separate item. What exactly is wrong with the pin is it mullered? or just worn?
The pin looks to be welded in or maybe heat sweated into place (I can see some blueing around it on the article photo). If you remove the outer ball rubber seal you can maybe get a closer look at how it's fixed in. I believe the seal is 'glued' onto the trunnion so go careful 'cos I've never seen them as a separate item for sale yet.
Yes....I was halfway joking, as I didn't even think it was possible It does look like it's welded on there. The problem is I don't have any idea how to find a replacement to weld on there. I guess I can take it to a driveline shop.

I think if the pin was worn you'd need to have one made and hardened or case hardened (it probably has a small flange) and either MIG or TIG it onto the trunnion after the old one was ground off. How you'd get it square and centralised F.K's, I'll watch you do it first though 
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