Dive in or cut my losses and get out?
I didn’t see anyone directly address OP’s mention about the possible slipping sleeve... Correct me if I’m wrong, but a slipped sleeve would get louder as the engine heats up, expands, and let’s loose the liner. He mentions that the ticking noise goes away after driving for awhile. Also, while neither of my discos have had slipped sleeves yet, it’s been described here on the forums as more of a bass-heavy thunk-thunk rather than a tick. FWIW. ¯\_(ツ)_/¯
I didn’t see anyone directly address OP’s mention about the possible slipping sleeve... Correct me if I’m wrong, but a slipped sleeve would get louder as the engine heats up, expands, and let’s loose the liner. He mentions that the ticking noise goes away after driving for awhile. Also, while neither of my discos have had slipped sleeves yet, it’s been described here on the forums as more of a bass-heavy thunk-thunk rather than a tick. FWIW. ¯\_(ツ)_/¯
It will leave an impression on the bottom side of the head gasket, like a ring around the cylinder hole in the gasket, where the top of the sleeve has been hammering into it.
The slipped sleeve tics are usually only audible at idle, they go away with speed because the pistons are moving too fast for the sleeve to keep up. They also typically do not start until around 190 degrees. You have to verify it is not a low oil pressure condition first, which can sound the same with ticking lifters.
So we started the process today and made great progress. Everything has gone smoother than expected. We followed the AB video on head gasket removal and have everything down to the headbolts removed (had to go buy a breaker bar), but they all came out fine. Everything I have seen says that the heads should just come right off, but neither of these are budging. 3 long bolts and 5 short bolts removed from each side. Tried rubber mallet, progressed to block of wood and a heavy hammer, but neither of them is budging. I wasn't sure if it was ok to try to pry a screwdriver in somewhere or not, but we have applied a pretty serious amount of force and they feel like they are still bolted on. The AB video was good about tips and tricks for sticking parts, but this one wasn't even mentioned. What are we missing?
Some additional notes when you strike the rubber mallet, try to strike in an upward direction - from the lower portion up. Try the front corner, you need to get the gasket to let go.
The other thing you can try is a piece of wood in the intake port - if you do this it has to go in deep. And pry up, I would put a couple of long bolts in the top just in case the head let's go all at once when you do this.
Once you get the corner up a wood or smooth plastic wedge worked along the edge get it sort out if required
Some them get pretty stuck, just remember only a couple of short positioning dowels are hold the head in place
The other thing you can try is a piece of wood in the intake port - if you do this it has to go in deep. And pry up, I would put a couple of long bolts in the top just in case the head let's go all at once when you do this.
Once you get the corner up a wood or smooth plastic wedge worked along the edge get it sort out if required
Some them get pretty stuck, just remember only a couple of short positioning dowels are hold the head in place
So we started the process today and made great progress. Everything has gone smoother than expected. We followed the AB video on head gasket removal and have everything down to the headbolts removed (had to go buy a breaker bar), but they all came out fine. Everything I have seen says that the heads should just come right off, but neither of these are budging. 3 long bolts and 5 short bolts removed from each side. Tried rubber mallet, progressed to block of wood and a heavy hammer, but neither of them is budging. I wasn't sure if it was ok to try to pry a screwdriver in somewhere or not, but we have applied a pretty serious amount of force and they feel like they are still bolted on. The AB video was good about tips and tricks for sticking parts, but this one wasn't even mentioned. What are we missing?
Sheeeesh.... We had gotten all the small bolts out, but the two large ones on the ends were down lower and pretty much submerged in oil. Never saw them. I'm guessing that is going to make just a tad bit of difference in pulling this off.


