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Drive Shaft/U Joints -- help & recommendations

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Old Mar 18, 2008 | 09:32 AM
  #41  
discoken's Avatar
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Default RE: Drive Shaft/U Joints -- help & recommendations

Is this for a disco 1 or disco 2 or applies to both? I'm hearing a bit of a clunk when i shift from drive to neutral too.
 
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Old Mar 18, 2008 | 09:48 AM
  #42  
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Default RE: Drive Shaft/U Joints -- help & recommendations

The main front drive shaft issue is for D2's but if you haven't been greasing your u-joints at least every 12K they may be trash by now.
 
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Old Mar 18, 2008 | 11:05 AM
  #43  
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Default RE: Drive Shaft/U Joints -- help & recommendations

The u-joint mfg say grease them every 3,000, so I just do it every oil change to it's habit.
 
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Old Mar 18, 2008 | 12:58 PM
  #44  
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Default RE: Drive Shaft/U Joints -- help & recommendations

ORIGINAL: ChiefII

I just wanted to put in a plug for www.driveshaftsuperstore.com Their heavy duty front driveshaft has worked out great for me. The shaft comes with a greasable center bearing as well. I actually had a non-cardon (Disco I) front driveshaft installed on my Disco II. Due to this unusual configuration I had to also purchase a front flange kit in order to mount the new shaft. Also went with the roto-flex kit and a new Neapco 1-0005 u-joint in the rear. I had to enlist the help of a local driveshaft/performance shop to pull out and press in the roto-flex pilot bushing. I don't foresee the need to do anyhing else to the driveshafts except for reqular lubrication with synthetic grease. During the install we also drained and refilled the differentials. Now all that is left to do for the drivetrain is drain and refill the transfer case. Be Safe, Mark V.

www.driveshaftsuperstore.com
ask for Oscar

Maksymyk's Performance-Drvshft [/align] 701 Denton Blvd NW, Fort Walton Beach, FL
(850) 862-0821
ask for Steve - he will probably be the one answering the phone
[/align] [/align]
Mark, if you don't mind my asking, how much did you pay for the front drive shaft from driveshaftsuperstore?

 
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Old Mar 18, 2008 | 02:03 PM
  #45  
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Default RE: Drive Shaft/U Joints -- help & recommendations

Ok, I'm pretty close to being ready to order a new front drive shaft, which seems like the safest and quickest option at this point, though perhaps not the cheapest.

Just to be sure I'm doing everything correctly, I took a few photos and hope you all can continue to check up on and correct me.

If I order from Tom Wood's, they want me to "measure from the face of the flange at the transfer case to the face of the flange on the differential." I measured from the two areas identified by arrows on the photos below. Is this correct?

How precise should this measurement be? Or will it reference a standard size? I came up with almost exactly 24", though the exact measurement looked to be 23 15/16".

(I also included one additional photo of the front of the shaft--would you all be replacing this now?)



[IMG]local://upfiles/7042/010E15EB3701424AA3F5A6E80C77CFCD.jpg[/IMG]

[IMG]local://upfiles/7042/B3B73C177D3E43308097FCD771C7F8CC.jpg[/IMG]

[IMG]local://upfiles/7042/E7327311F06A47E49F9FFA4CD0554AD7.jpg[/IMG]
 
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Old Mar 18, 2008 | 02:07 PM
  #46  
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Default RE: Drive Shaft/U Joints -- help & recommendations

While under the truck, I also took a few photos of the rotoflex. I see some minor cracks in the surface of the rubber, but nothing major. Or is this enough wear to be concerned? (Photos attached.)



[IMG]local://upfiles/7042/7B1E203502604CE491F8FC4913CB7D33.jpg[/IMG]

[IMG]local://upfiles/7042/22D3807148854DAF81B77B7DD9091FDD.jpg[/IMG]

[IMG]local://upfiles/7042/71A0242D88E049D08C45C5278317EC94.jpg[/IMG]

[IMG]local://upfiles/7042/D409943E9EC44FB18CF1B7EA842D9700.jpg[/IMG]

[IMG]local://upfiles/7042/005373682719428AAC69734E1B298C3C.jpg[/IMG]
 
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Old Mar 18, 2008 | 03:23 PM
  #47  
JEFIII's Avatar
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Default RE: Drive Shaft/U Joints -- help & recommendations

You are correct for where you measuredfor your front drive shaft. Tell them 24" and you'll be fine. Not an expert on therotoflex at the rearas I haven't even peeked at mine yet. I'm sure that'll be next.... JF
 
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Old Mar 18, 2008 | 03:34 PM
  #48  
Disco Mike's Avatar
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Default RE: Drive Shaft/U Joints -- help & recommendations


ORIGINAL: andrewmcoffin

Ok, I'm pretty close to being ready to order a new front drive shaft, which seems like the safest and quickest option at this point, though perhaps not the cheapest.

Just to be sure I'm doing everything correctly, I took a few photos and hope you all can continue to check up on and correct me.

If I order from Tom Wood's, they want me to "measure from the face of the flange at the transfer case to the face of the flange on the differential." I measured from the two areas identified by arrows on the photos below. Is this correct?

How precise should this measurement be? Or will it reference a standard size? I came up with almost exactly 24", though the exact measurement looked to be 23 15/16".

(I also included one additional photo of the front of the shaft--would you all be replacing this now?)



[IMG]local://upfiles/7042/010E15EB3701424AA3F5A6E80C77CFCD.jpg[/IMG]

[IMG]local://upfiles/7042/B3B73C177D3E43308097FCD771C7F8CC.jpg[/IMG]

[IMG]local://upfiles/7042/E7327311F06A47E49F9FFA4CD0554AD7.jpg[/IMG]
When you talk to Tom Woods, they keep track of the sizes, I have heard from a few people who have mentioned a 24" shaft, slightly longer for the 03 and 04.
Why buy one though when you can rebuild them for around $150 plus, parts and labor?
 
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Old Mar 18, 2008 | 03:36 PM
  #49  
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Default RE: Drive Shaft/U Joints -- help & recommendations


ORIGINAL: andrewmcoffin

While under the truck, I also took a few photos of the rotoflex. I see some minor cracks in the surface of the rubber, but nothing major. Or is this enough wear to be concerned? (Photos attached.)



[IMG]local://upfiles/7042/7B1E203502604CE491F8FC4913CB7D33.jpg[/IMG]

[IMG]local://upfiles/7042/22D3807148854DAF81B77B7DD9091FDD.jpg[/IMG]

[IMG]local://upfiles/7042/71A0242D88E049D08C45C5278317EC94.jpg[/IMG]

[IMG]local://upfiles/7042/D409943E9EC44FB18CF1B7EA842D9700.jpg[/IMG]

[IMG]local://upfiles/7042/005373682719428AAC69734E1B298C3C.jpg[/IMG]
How many miles on your roto flex, if over 80 K you might want to order one soon cause your will start shaking soom based on that last piucture. Go to Rover Connection for the best price on a Rover replacement.
 
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Old Mar 18, 2008 | 09:07 PM
  #50  
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Default RE: Drive Shaft/U Joints -- help & recommendations

Andrew, DSSS listed my shaft at $295. Their website indicates 10% off on-line orders. They do charge shipping. Call them and speak with Oscar. Tell him Mark from Florida suggested you call...

Having "new" front and rear driveshafts is like night and day.
 
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