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Code Issues...new engine....cannot pass emissions test....

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Old 12-10-2014, 08:25 AM
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Default Code Issues...new engine....cannot pass emissions test....

Hello....looking for some help as I am out of options....~ 3 years ago I lost oil pressure in my DII @ 98k...I had other issue with the engine as well...coolant/head issue, misfires, knocking, etc. I decided to go ahead and spend the money on a rebuilt engine from Oklahoma European.....I love my DII and thought it made sense at the time vs. a new vehicle.

During the installation I replaced the coil packs, added Magnacore 8MM wires, new knock sensor, MAF, replaced the vacuum lines, etc...I fired up the engine and ~ 500 miles during break-in I started getting misfire codes again....I replaced the y-pipe/cats and all (4) O2 sensors.....misfire codes came back..

A few weeks later I was transferred overseas for 2 years and parked the DII in a temperature controlled garage....I returned this summer and drove from Pa to Texas with no codes until I was ~ 50 miles from Houston.....Misfire codes P0300...1, 3, 7, 2, etc..and P1173

Over the last few weeks I have tried to figure out the issue...I first replaced the 2 upstream O2 sensors...I got ~ 50 miles before the CEL came on...this weekend I replaced the Autolite plugs with E3 #48's...performed a smoke test where I found a small leak around the brake servo port on the intake..made sure the PCV line was clear, etc....well....I made it to ~ 80 miles and now have codes P0153, P0430, P0300, P0301, P0303, P0307, P0302....

I am at a loss of where to go next...my DII has never run so well..smooth idle....I have ~ 5k on the engine...and cannot pass inspection in Texas....which means I cannot get plates....

Any ideas would be greatly appreciated....

Dan
 
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Old 12-10-2014, 09:36 AM
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are you saying that you were getting the same misfire codes with old engine as with the transplant? as in same bank or no? i would suggest wiring to coil packs maybe a fault possibility, but i don't think those are all on the same coil pack.
i'm sure you've sorted this, but is it breathing?...air filter. proper fuel pressure at rail?
 
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Old 12-10-2014, 09:39 AM
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I would check the maf also
 
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Old 12-10-2014, 12:31 PM
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Thanks for the replies.....to be honest I am not sure if they are the exact misfire codes as the original...I believe I was getting misfire codes on all cylinders before, it had the original plugs wires, etc..also, I was burning a lot of coolant with the original engine and when I tore it down I could remove the intake bolts with my fingers, I could see coolant had been leaking in the rear cylinders.....I have not tested the fuel pressure at the rail but will check, although I do not feel any engine misfires at any RPM range....it runs great......also, I still have my original MAF...I will swap it out and give it a try....

thanks again...Dan
 
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Old 12-10-2014, 07:49 PM
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Corrosion in the oxygen sensor plugs, or you left the flywheel loose.
 
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