Discovery II Talk about the Land Rover Discovery II within.
Sponsored by:
Sponsored by:

2004 Disco 2 Engine Rebuild

Thread Tools
 
Search this Thread
 
  #471  
Old 10-05-2021, 09:09 PM
cvhyatt's Avatar
Recovery Vehicle
Thread Starter
Join Date: Feb 2019
Location: Jacksonville, FL
Posts: 1,222
Received 595 Likes on 338 Posts
Default

Originally Posted by whowa004
How do you like the geolanders? and congrats on finishing a long job.
Thanks Whowa. I'm glad its done. Just hope I did everything right and nothing blows up on me while driving.

Got about 1000 miles on the Geolanders including the trip up to Uwharrie. They performed well at Uwharrie and seem to be holding up well on the highway for a mud tire. Quieter than I expected.
 
  #472  
Old 10-13-2021, 05:48 PM
cvhyatt's Avatar
Recovery Vehicle
Thread Starter
Join Date: Feb 2019
Location: Jacksonville, FL
Posts: 1,222
Received 595 Likes on 338 Posts
Default 10/13 Update

Saw this leak. I am assuming this is an bad axle seal?

Also gearing up for some new projects in the next couple of weeks:
  1. New Catalytic converter assembly on Monday
  2. Headliner removal and recover next Friday.
  3. New paint and som minor body work the week of the 25th.

Will post pictures as I go.


 
  #473  
Old 10-13-2021, 10:02 PM
tnrangerover's Avatar
Rock Crawling
Join Date: Oct 2020
Location: Nashville, TN
Posts: 319
Received 151 Likes on 95 Posts
Default

Looks likely. Since you were just in there, you know what to do!


if it’s not brake fluid, it’ll be diff fluid.
 
The following 2 users liked this post by tnrangerover:
cvhyatt (10-14-2021), Richard Gallant (10-20-2021)
  #474  
Old 10-19-2021, 08:29 PM
cvhyatt's Avatar
Recovery Vehicle
Thread Starter
Join Date: Feb 2019
Location: Jacksonville, FL
Posts: 1,222
Received 595 Likes on 338 Posts
Default

Good news and bad news tonight:
  • Replaced the axle seal - no big deal. We'll see if that fixes the leak.
  • Loose cat element was actually not a loose element - it was a loose heat shield.
  • Clunking over bumps was actually loose rear shocks.
  • Getting misfire codes - P0300, P0304, P0303, P0306, P0305. Upon inspection i found an O2 sensor with wiring that was frayed from rubbing up against the driveshaft so I guess I will start there.



 

Last edited by cvhyatt; 10-19-2021 at 08:40 PM.
  #475  
Old 10-19-2021, 09:19 PM
tnrangerover's Avatar
Rock Crawling
Join Date: Oct 2020
Location: Nashville, TN
Posts: 319
Received 151 Likes on 95 Posts
Default

Originally Posted by cvhyatt
Good news and bad news tonight:
  • Replaced the axle seal - no big deal. We'll see if that fixes the leak.
  • Loose cat element was actually not a loose element - it was a loose heat shield.
  • Clunking over bumps was actually loose rear shocks.
  • Getting misfire codes - P0300, P0304, P0303, P0306, P0305. Upon inspection i found an O2 sensor with wiring that was frayed from rubbing up against the driveshaft so I guess I will start there.




should be an easy fix at least! These rigs are a bit like an unhappy toddler at times, aren’t they?
 
The following 3 users liked this post by tnrangerover:
cvhyatt (10-19-2021), Richard Gallant (10-20-2021), whowa004 (10-20-2021)
  #476  
Old 10-20-2021, 12:50 AM
JUKE179r's Avatar
Camel Trophy
Join Date: May 2016
Location: Britainistan, UK
Posts: 3,967
Received 851 Likes on 634 Posts
Default

Check your fuses in the engine bay.
I had an O2 sensor rubbing also. It shorted and blew the 15A fuse F2.
 
The following 2 users liked this post by JUKE179r:
cvhyatt (10-20-2021), whowa004 (10-20-2021)
  #477  
Old 10-22-2021, 06:38 PM
cvhyatt's Avatar
Recovery Vehicle
Thread Starter
Join Date: Feb 2019
Location: Jacksonville, FL
Posts: 1,222
Received 595 Likes on 338 Posts
Default 10/22 Update

Starting the next evolution: aesthetics. Going to get the disco painted and the headliner reupholstered. Already took it to the upholstery shop and they have it removed. I’m going to bring it by again after paint to have it reinstalled.

This weekend is all about prepping for paint. I have removed the sun roofs and the nerf bars (which were full of water!). Tomorrow I pull off the rear bumper and remove the black herculiner from the roof. Also decided to blow out the drain tubes with compressed air while I had the available.

Headliner removed

Nerf bars leaking water

One down - one to go!

Blowing out the drain tubes
 
  #478  
Old 10-22-2021, 09:15 PM
austinlandroverbill's Avatar
Rock Crawling
Join Date: Jun 2014
Posts: 468
Received 45 Likes on 30 Posts
Default

I went thru a rebuild 6 years ago. A little late, but here's the link to my parts list.

https://landroverforums.com/forum/di...-repair-73562/
 
  #479  
Old 10-23-2021, 09:15 AM
cvhyatt's Avatar
Recovery Vehicle
Thread Starter
Join Date: Feb 2019
Location: Jacksonville, FL
Posts: 1,222
Received 595 Likes on 338 Posts
Default 10/23 Update

Rear bumper off. Will use the week of paint to clean this thing off, de-rust it and repaint.

 
  #480  
Old 10-23-2021, 05:48 PM
cvhyatt's Avatar
Recovery Vehicle
Thread Starter
Join Date: Feb 2019
Location: Jacksonville, FL
Posts: 1,222
Received 595 Likes on 338 Posts
Default

Got a good portion of the Noico in. Should be able to finish it up tomorrow. Also got all the Herculiner off the roof. One more pass with 600 grit and I should be ready to take it in on Monday

Sanding turned out to be the easiest way to get the Herculiner off.

Herculiner removed

Noico applied much easier than the Reflectix I used before
 


Quick Reply: 2004 Disco 2 Engine Rebuild



All times are GMT -5. The time now is 05:07 PM.