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Transfer case fill/drain plug replacement

Old Nov 25, 2020 | 08:13 AM
  #1  
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Default Transfer case fill/drain plug replacement

I know how to get the fill drain plugs off using a serpentine belt tool but has any one swapped them for a low profile hex head plug instead? This way a regular combination wrench can be used.
 
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Old Nov 25, 2020 | 09:01 AM
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Why not just use a 1/2" ratchet?
 
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Old Nov 25, 2020 | 10:09 AM
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@Red5 on my disco you would never get a ratchet in there, there is a cable that is in the way and very tight. A cheap 1/2 drive serpentine tool is perfect, it was all of 10.00.
 
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Old Nov 25, 2020 | 10:13 AM
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You can but need wobble extensions or adapters. For the fill plug I used a 1/2 - 3/8 drive adapter with a 4” extension. The drain is more difficult with the crossmember in the way. Both plugs are pretty rough and a little rounded off. If I can replace them with a hex head plugs instead of 1/2 drive plugs just makes servicing easier next time.
 
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Old Nov 25, 2020 | 12:15 PM
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Sorry for my ignorance but what is a serpentine tool?
 
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Old Nov 25, 2020 | 04:09 PM
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Old Nov 26, 2020 | 11:35 AM
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Thanks for the reply.
 
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Old Nov 28, 2020 | 11:05 AM
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For future reference the drain/fill plugs are both 26M x 1.75 thread and 16mm long. Drain plug just has a magnet attached on the back.



 

Last edited by zski128; Nov 28, 2020 at 01:17 PM.
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Old Nov 28, 2020 | 09:50 PM
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I just did mine using a combination of 1/2" and 3/8" exentions, it was a bit fiddley but got it done. How often are we changing the fluid on these things? It it was like Engine oil I might make a swap, but for once a year or so I can live with it.
 
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