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My Head Gasket Repair Punch List

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  #31  
Old 01-18-2018, 10:51 AM
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Great list and I plan on using some items. Doing heads and pumps this month. My parts are on order and I'm just stockpiling the beer and patience.
 
  #32  
Old 01-18-2018, 12:47 PM
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Yep I have my 03-04 drip pan laying on the bench in my shop. To mount it to earlier 99-02 D2’s properly it’ll require two small brackets to support it. On 03-04 D2’s it’s riveted to the frame.
 
  #33  
Old 01-18-2018, 12:58 PM
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On 03-04 D2’s it’s riveted to the frame.
5. Remove 7 screws securing underbelly panel.
Odd that some '04 including mine have/had screws holding the panel in place.
......
 
  #34  
Old 01-18-2018, 01:12 PM
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My 03 had screws as well from what I remember.
 
  #35  
Old 01-18-2018, 01:13 PM
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Originally Posted by number9
Odd that some '04 including mine have/had screws holding the panel in place.
......
Let me be “crystal” clear here down to the color of the plastic inserts in the frame for the 8mm/phillips head mounting screws.... The rear brackets for the 03-04 drip pan is secured to the frame via rivets, then you attach the drip pan to the bracket via two 8mm/phillips head screws (one per rear side), then the front of the drip pan is attached with yellow inserts in the frame and several more 8mm/phillips head screws.The rear brackets are not meant to be removed hence the rivets from the factory. 99-02 D2’s do not normally have those brackets riveted to the frame. Sure you could slap it on via the front 8mm/phillips head screws with the yellow plastic tabs in the frame, but the back will not be secured without those brackets or something you make to support it.
 
  #36  
Old 01-18-2018, 01:16 PM
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Ah, that makes sense.
 
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