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Old Dec 24, 2019 | 03:33 PM
  #7041  
Alex_M's Avatar
Camel Trophy
Joined: Aug 2014
Posts: 4,743
Likes: 985
From: Southwestern Virginia
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Unfortunately a buddy plowed a deer at 60 the other night in his disco. Luckily I had several if the parts, such as the hood and driver's fender, that he needed to get back on the road. Switching him over to the Camaro radiator, electric fan, and in line thermostat in the mean time, as well as converting him over to round headlights. His idea, I look forward to seeing how it comes out. We've probably got another days work in it to get it back on the road which will probably be one day next week. Luckily for him he had a terrafirma bumper which prevented a lot more damage. Just bent in the winch tray a couple inches, which we'll try to sledge back out.

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Old Dec 24, 2019 | 04:59 PM
  #7042  
No Doubt's Avatar
Recovery Vehicle
Joined: Jun 2017
Posts: 1,238
Likes: 240
From: Alabama + Vegas + Texas
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OK, this is a bit different. I mounted a shovel and an ax on the *front* roof rack bars.

Insanely cheap to do. I bought 4 1+7/8" muffler clamps and 8 wingnuts so that I could remove either tool by hand without needing a tool in the field.

$4 in parts, total.

I'm thinking about painting the muffler clamps and wingnuts black next.

 
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Old Dec 24, 2019 | 06:40 PM
  #7043  
Fastercat's Avatar
Recovery Vehicle
Joined: Nov 2017
Posts: 788
Likes: 295
From: Amherstburg Ontario
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I finally had a bit of free time today, began to get back to my rear bumper I started in the summer. Did a quick mock up and reinstalled the original for now. I need to extend the wings and fab up some mounts
 
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Old Dec 25, 2019 | 08:22 AM
  #7044  
The_OGCJR's Avatar
Recovery Vehicle
Joined: Feb 2014
Posts: 808
Likes: 172
From: austin texas
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Originally Posted by Alex_M
Unfortunately a buddy plowed a deer at 60 the other night in his disco. Luckily I had several if the parts, such as the hood and driver's fender, that he needed to get back on the road. Switching him over to the Camaro radiator, electric fan, and in line thermostat in the mean time, as well as converting him over to round headlights. His idea, I look forward to seeing how it comes out. We've probably got another days work in it to get it back on the road which will probably be one day next week. Luckily for him he had a terrafirma bumper which prevented a lot more damage. Just bent in the winch tray a couple inches, which we'll try to sledge back out.
what round headlights? 03/04 ones or something else?
 
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Old Dec 26, 2019 | 10:28 AM
  #7045  
cvhyatt's Avatar
Recovery Vehicle
Joined: Feb 2019
Posts: 1,222
Likes: 595
From: Jacksonville, FL
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Swapped out my square flood lights with round ones. I think they look so much better round.

Before - square lights


New round lights
 
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Old Dec 26, 2019 | 05:50 PM
  #7046  
PPorBust's Avatar
Drifting
Joined: Dec 2019
Posts: 44
Likes: 19
From: Colorado
Default My new Disco 2

Picked up a 2000 Disco 2 (228k mi) at auction for $950. Needed a second vehicle for occasional hauling and backup for my other CSOB older car (2002 BMW 330xi). Been driving it for 2 weeks and we're falling in love.

Not all done today, but here's some recent tasks:

1) Replaced bad power transistor in the "resistor pack" (as many call it...) for the AC/heater fan. Now fan works at all speeds, not just high.

2) Rebuilt key with kit from ebay : new switches, battery, and cover. Used original blade so no key to cut.

3) Used epoxy, PVC scrap, and a Dremel to rebuild the busted out bits on back side of instrument cluster surround. PO used the "pull upwards really hard" method to remove it. Probably b/c the bright/dim roller was broken off. No pics, but my work was really ugly. Fortunately it doesn't show from the outside and the end result looks and works fine. And only wobbles a little...

4) Tried (unsuccessfully) to revive the dead/ghost segments of the clock LCD by cleaning the "conductive rubber" connector from PCB to LCD with alcohol. After that failed, I just disconnected power plug so clock is off. I kinda hate clocks stuck all over the place (dashboards, ovens, coffee makers, VCRs, prosthetic limbs, etc.)

5) Fixed the pop-out cup holder (which wouldn't stay retracted) by removing the spring. Now it doesn't pop out at all. Problem solved!

6) Took the first steps of the journey of many fluids. Steering fluid done. Brake fluid looked brand new, so left alone. Coolant done. Motor oil done. Still to go: gear oil in diffs and xfer case, ATF + filter. Also bought a new tstat and TB heater.

7) Hit engine with degreaser and a rinse. If I was a true optimist I'd say this might lead me to discover where all the oil and coolant are leaking from. But,

8) Put a plastic tray/ box in cargo area to store fluids, greases, potions and salves.

9) Ordered a Autocom CDP+ to help battle the three amigos. Stay tuned.

 
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Old Dec 27, 2019 | 02:55 AM
  #7047  
JUKE179r's Avatar
Camel Trophy
Joined: May 2016
Posts: 3,969
Likes: 859
From: Britainistan, UK
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@PPorBust Good job! You are hitting all the basics to get her up and running. Check out DiscoMike's 60,000 mile service list sticky.

Originally Posted by Alex_M
Some car enthusiasts have flashy and expensive sports cars as their computer desktop picture. This pic would be my desktop picture.
 

Last edited by JUKE179r; Dec 27, 2019 at 03:01 AM.
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Old Dec 27, 2019 | 03:30 PM
  #7048  
PPorBust's Avatar
Drifting
Joined: Dec 2019
Posts: 44
Likes: 19
From: Colorado
Default Started on Valve cover leaks

Been reading about VC leaks and how hard it is to find the right socket.

Just ordered a 1/4" drive 12pt 5/16" socket from Lowes. $3.61 plus tax.

12 point 5/16-in Shallow Socket

Item # 216428 Model # 86378

Not stocked in store but free in store pickup.

They also have a 3/8" drive deep 8mm socket that might work, but the 1/4" drive looks easier to use.


 
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Old Dec 27, 2019 | 05:32 PM
  #7049  
mollusc's Avatar
Camel Trophy
Joined: Nov 2015
Posts: 3,560
Likes: 834
From: Staten Island, NY
Default

You need a deep socket, or a thin 1/4" extension.
From memory they're also 8mm, not 5/16", although 5/16 will probably work.

Do the PCV mod as well to help reduce the leaks.
 
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Old Dec 27, 2019 | 10:23 PM
  #7050  
Sixpack577's Avatar
TReK
Joined: Jul 2017
Posts: 3,387
Likes: 488
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Finished disassembling the 4.6, and removed cam bearings.
Soon to start rebuilding in the good block.

 
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